Grand Aire WCH54 Series Installation Instructions Manual Download Page 2

INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pump

2

428 01 7200 02

Specifications subject to change without notice.

INSPECT NEW UNIT

After uncrating unit, inspect thoroughly for hidden

damage.  If damage is found, notify the transportation

company immediately and file a concealed damage

claim.

SAFETY CONSIDERATIONS

Consult a qualified installer, service agency, or the

dealer/distributor for information and assistance. The

qualified installer must use factory authorized kits and

accessories when modifying this product. Refer to the

individual instructions packaged with the kit or accessory

when installing.
The weight of the product requires careful and proper

handling procedures when lifting or moving to avoid

personal injury. Use care to avoid contact with sharp or

pointed edges.
Follow all safety codes. Wear safety glasses, protective

clothing, and work gloves. Use a heat sinking material 

such as a wet rag 

 during brazing operations. Keep a fire

extinguisher available. Consult local codes and the

National Electric Code (NEC) for special requirements.
Improper installation, adjustment, alteration, service or

maintenance can void the warranty

.

!

WARNING

ELECTRICAL SHOCK HAZARD
Failure to turn off the main (remote) electrical dis-

connect device could result in personal injury or

death.
Before installing, modifying or servicing system,

turn OFF the main (remote) electrical disconnect

device. There may be more than one disconnect

device.  Lock out and tag switch with a suitable

warning label.

!

CAUTION

PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in proper-

ty damage
R

410A systems operate at higher pressures than

R

22 systems. When working with R

410A sys-

tems, use only service equipment and replace-

ment components specifically rated or approved

for R

410A service.

LOCATION

Check local codes for regulations concerning zoning,

noise, platforms, and other issues.
Locate unit away from fresh air intakes, vents, or

bedroom windows. Noise may carry into the openings

and disturb people inside.
Locate unit in a well drained area, or support unit high

enough so that water runoff will not enter the unit.
Locate unit away from areas where heat, lint, or exhaust

fumes will be discharged onto unit (as from dryer vents).
Locate unit away from recessed or confined areas where

recirculation of discharge air may occur (refer to

CLEARANCES section of this document).
Roof

top installation is acceptable providing the roof will

support the unit and provisions are made for water

drainage and noise/vibration dampening.

NOTE:

 Roof mounted units exposed to wind may require

wind baffles. Consult the manufacturer for additional

information.

CLEARANCES

Nominal minimum clearances are 48 inches (1.2m)

above unit for discharge air and 18 inches (457mm) on

each side of the coil for intake air. Clearance on any 

one

side of the coil (normally between unit and structure) may

be reduced to 6 inches (152mm). Nominal minimum

clearances are based on a solid parallel object such as a

wall or roof overhang.
The clearance may be reduced for a single object with

small surface area, such as the end of a wall, outside

corner of a wall, fence section, post, etc. As a general

rule, the minimum clearance from the unit should equal

the width of the object. For example, a 6 inch (152mm)

fence post should be a minimum of 6 inches (152mm)

from the unit.
Do not install unit under roof overhangs unless gutters are

present. A minimum vertical clearance of 48 inches

(1.2m) is required to the overhang.
Inside corner locations on single story structures require

evaluation. Large overhanging soffits may cause air

recirculation in a corner area even though recommended

minimum clearances are maintained. As a guide, locate

the unit far enough out so that half of the discharge grille is

out from under the soffit.
When placing two or more units side

by

side, provide a

minimum of 18 inches (457mm) between units.
Provide minimum service clearance of 24 inches

(610mm) from control box corner and side service panel.
Refer to Figure 1.

Summary of Contents for WCH54 Series

Page 1: ...g manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 4 Electrical Wir...

Page 2: ... away from fresh air intakes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation...

Page 3: ...ces various examples Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 4 102mm 4 102mm wide fence 18 457mm 18 457mm ...

Page 4: ... noise and vibration transmission through the structure If the structure is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to free the installer from all liabilities C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the k...

Page 5: ...y and or death Relieve pressure and recover all refrigerant before servicing existing equipment and before final unit disposal Use all service ports and open all flow control devices including solenoid valves CAUTION UNIT OPERATION HAZARD Failure to follow this caution may result in improper product operation Do not leave system open to atmosphere any lon ger than absolutely required for installat...

Page 6: ...te oil return will be decreased To maintain suction gas velocity do not upsize vertical suction risers E LIQUID LINE FILTER DRIER Outdoor units are shipped with an appropriate filter drier for installation in the liquid line Leave the plugs in the tube ends until the filter drier is installed The optimal location for the filter drier is close to the indoor coil Heat pump filter driers are bi flow ...

Page 7: ...e and burn as it escapes and contacts brazing torch Make sure the refrigerant charge is properly removed from both the high and low sides of the system be fore brazing any component or lines Clean line set tube ends with emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve ...

Page 8: ...ughout the system absorbing moisture 5 Repeat this procedure as indicated in Figure 8 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 8 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WIT...

Page 9: ...a properly driven and electrically grounded ground rod Wiring Connections Make all outdoor electrical supply Line Voltage connections with raintight conduit and fittings Most codes require a disconnect switch outdoors within sight of the unit Consult local codes for special requirements Route electrical supply Line Voltage wiring through knockout hole in bottom of Control Box Connect wires to Cont...

Page 10: ...INDOOR FAN COIL WHEN INSTALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W 3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERMOSTAT CONNECTION SPLICE INDOOR CONNECTION SPLICE OUTDOOR BOARD DEFROST SUBBASE THERMOSTAT CONNECTION SPLICE INDOOR CONNECTION SPLICE OUTDOOR BOARD DEFROST SUBBASE THERMOSTAT...

Page 11: ... circuit and operation of the defrost thermostat itself will not be observed Skip to 3 2 Use a volt meter to confirm there is no voltage across the DFT leads 24 volts across the SFT terminals indicates an OPEN defrost thermostat Zero volts across the DFT terminals indicates a CLOSED defrost thermostat With this method the operation of the defrost thermostat can be observed during the test If the d...

Page 12: ...without notice Figure 12 Defrost Control Board R8 OF1 K1 O1 R21 C2 R6 H9C1 C US R14 R13 D13 R7 C4 C10 JW2 JW1 D3 C16 C7 R28 D6 JW3 C13 R4 R1 R2 R3 R11 R5 R26 D1 D2 D10 A29 R9 D4 C19 C9 C1 OF2 CEBD430524 01A 5501A P2 1 Y T1 C C O DFT SPEEDUP P1 1 J1 1 P3 1 J2 30 60 90 W1 R20 1 HK32EA001 C17 U1 1 U3 O R W2 Y C ...

Page 13: ...1_C or the outdoor temperature is not in the favorable range adjust charge for line set length above or below 15 feet 4 6m only Charge level should then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 feet 24 4m or greater than ...

Page 14: ... 26 299 90 32 88 31 86 30 84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88 31 345 100 38 98 37 96 36 94 34 92 33 90 32 364 104 40 102 39 100 38 98 37 96 36 94 34 374 106 41 104 40 102 39 100 38 98 37 96 36 384 108 42 106 41 104 40 102 39 100 38 98 37 395 110 43 108 42 106 4...

Page 15: ...A FEM4P24 A TXV F E S A4X24 A FVM FCM 4X24 3 FXM4X24 A FEM4X24 A FS M U 4P24 A TXV ED 4X30 EA 4X30 14 17 A EN 4X30 EHD4X30A FEM4 P X 30 A TXV FSA4X30 A FEA4X30 A FXM4X30 A 3 FS M U 4P30 A TXV 3 FVM FCM 4X36 ED 4X36 EA 4X36 14 17 21 A EN 4X36 EHD4X36A FEM4P36 A TXV FSA4X36 A FEA4X36 A F E X M4X36 A 5 FS M U 4P36 A TXV ED 4X42 EA 4X42 21 24 A EN 4X42 21 END4X42 17 EHD4X42A FEM4 P X 42 A TXV FXM4X42 ...

Page 16: ...o fall circuit R W2 is made through the second stage room thermostat bulb Circuit R W2 energizes a sequencer bringing on the first bank supplemental electric heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermostat field installed option contacts close to complete the circuit and bring on the second bank...

Page 17: ...with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter ...

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