Grady-White Boats Coastal Explorer 191 Owner'S Manual Download

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O A S T A L

X P L O R E R

1 9 1

8–18

Wa s h d o w n L a y o u t

Raw Water
Washdown

Raw Water
Washdown
Pump

Washdown

Strainer

Washdown

Seacock with

Remote Arm

Summary of Contents for Coastal Explorer 191

Page 1: ...andards that have served our owners through some truly extraordinary conditions since our first models built in 1959 The seaworthiness and safety of your Grady White is highly dependent on the operation maintenance and care of your boat so please read this manual thoroughly and keep it around for reference If you need further explanation or hands on help don t hesitate to ask the people at your Gr...

Page 2: ......

Page 3: ...bon Monoxide 2 7 Suggested Boating Classes And Reading Material 2 8 CH A P T E R 3 GE NE R A L I N F O R M A T I O N Fueling 3 1 Environmental Protection Agency 3 2 Pollution Regulations 3 2 Discharge of Oil or Hazardous Substances 3 2 Disposal of Plastics or Garbage 3 2 Trailering 3 2 Predeparture 3 2 Casting Off And Approaching The Dock 3 2 Anchoring 3 3 Towing 3 3 Shallow Water 3 4 General Info...

Page 4: ... 5 Caulking Gasket 6 5 Hardware Stainless Steel Rails 6 5 Hardware Mounting 6 5 Maintenance Procedure For Anodized Aluminum Components 6 5 Fuel System Maintenance 6 6 Fuel Tank Compartment 6 7 Batteries 6 7 LED Lighting 6 8 191 DC Accessory Wiring Color Fuse Breaker 6 9 CH A P T E R 7 WI N T E R I Z A T I O N A N D ST O R A G E General 7 1 Boat Storage 7 1 Cleaning And Lubricating The Boat 7 2 Dra...

Page 5: ...tional Drawings 8 8 Access Plate and Rigging Tube Locations 8 8 DC Electrical Accessories 8 9 Fuel System Layout 8 10 Battery Wiring 8 11 Battery Wiring with Select Switch Option 8 12 Battery Wiring with Trolling Motor Setup Option 8 13 Trolling Motor Setup Layout 8 14 Freshwater System Layout 8 15 Labels and Locations 8 16 Livewell Layout 8 17 Washdown Layout 8 18 Typical Livewell Washdown System...

Page 6: ...T A B L E O F C O N T E N T S ...

Page 7: ...located on the next to last page of this manual Upon the purchase of your new Grady White Boat the dealer will fill out a warranty card This card will be kept on file at the dealership and at the Grady White factory A copy will be provided for your records and should be kept with other valuable documents for future reference For questions regarding your warranty please contact your dealership DEAL...

Page 8: ...nspection Refer to the engine s owner s manual for the proper maintenance schedule Grady White Boats has a permanent record of your boat which is retained under its Hull Identification Number HIN Data regarding equipment and accessories as well as dealer shipping information is documented When contacting your dealer concerning warranties or service please have all relevant information such as seri...

Page 9: ...s which WILL cause severe personal injury or death if the warning is ignored W A R N I N G This symbol alerts you to potentially hazardous situations or unsafe practices that COULD result in severe personal injury or death if the warning is ignored C A U T I O N This symbol alerts you to potentially hazardous situations that MAY result in minor personal injury or cause product or property damage i...

Page 10: ...W E L C O M E 1 4 ...

Page 11: ... inland and international waters ADDITIONAL RECOMMENDED EQUIPMENT In addition to the required safety equipment there are additional items that will provide an extra margin of safety and convenience for you and your passengers while boating For an extended list of basic gear tools and spare parts reference page 24 of the pamphlet Sportfish Cruisers Yachts Owner s Manual enclosed with this manual Ke...

Page 12: ...ish Cruisers Yachts Owner s Manual Rendering Assistance The owner or operator of a vessel is required by law to render all practical or necessary assistance to any person or vessel affected by collision accident or casualty However you are not required to endanger your vessel or passengers to render assistance Accident Reporting Report all boating accidents to your local authorities Federal regula...

Page 13: ...ng and safe operation in the event of an emergency While boating passengers should be settled in a safe position Use hand holds and rails for steadiness Do not allow bow transom or gunwale riding The captain is ultimately responsible for their passenger s safety Keep your boat speed under control Respect for other boaters and those on shore are common courtesies The boat s operator is responsible ...

Page 14: ...t FLOTATION SPECIFICATIONS The Coastal Explorer 191 features level flotation as required by the U S Coast Guard on all vessels under 20 feet 6 1 m in length This ensures that under load conditions not exceeding the rated capacities your boat will remain floating in an approximately level attitude if it becomes swamped with water Grady White has performed flotation tests on a 191 equipped with all ...

Page 15: ...ranty void if any of these stipulations are exceeded The capacity plate indicates maximum load under normal conditions The capacity plate does not release the operator from the accountability of rational judgement Allow yourself an extra margin in rough waters and adverse conditions by reducing the boat s capacity Maintain a watch on weather conditions W A R N I N G Maximum engine weight must not ...

Page 16: ...tanding or seating positions that are appropriately sized and designed to be safely occupied at boat speeds in excess of 5 mph 4 3 knots Your boat s designated occupant positions are indicated by an X on this boat layout diagram Remain in these areas and use the available grabrails or handholds while the boat is in motion to avoid injury or falling overboard ...

Page 17: ... the motorwell area Do not board your vessel with the engine s running Also do not occupy the motorwell area with the engine s running Operators need to be aware of the influence of other boats on their vessel as well as the effects they have on neighboring crafts Of primary concern is the operation of an auxiliary generator with boats moored along side each other This situation creates an atmosph...

Page 18: ...urge you to attend any instructional classes sponsored by these organizations Reference page 10 of Sportfish Cruisers Yachts Owner s Manual for training options and page 28 for information on charts and maps For further knowledge on boating we advise that you review the following publications Piloting Seamanship And Small Boat Handling Chapman Boatman s Handbook Tom Bottomly Sorensen s Guide To Po...

Page 19: ...ers with a 10 micron rating on your boat for emergency replacement if required Before Fueling Shut down all engines Turn battery select switch es to off to insure that all fans lights etc are off Close all ports hatches windows and engine compartments to prevent fumes from accumulating in closed areas Extinguish cigarettes and all other lighted materials Have a fire extinguisher near During Fuelin...

Page 20: ...disposal of other types of garbage within specified boundaries from shore TRAILERING The adjustment and balance of your boat on the trailer determines how easily your boat may be transported The tongue weight on the hitch ball should be 5 10 of the total weight of your boat motor and trailer Tail heavy loads cause swaying while trailering The rollers and or bunkers of your trailer should be adjust...

Page 21: ...ye The tow line should then be attached to the bow eye or to a bridle on the towed boat The tow line should be a minimum of twice the length of the towing boat the longer the better Do not try to run in too close when passing the towline to the other boat Send either a light line or attach the towline to a life preserver to be pulled in Be aware of the other boat s propeller The towed boat should ...

Page 22: ... ON BOAT HANDLING The best method of learning how to handle and obtain the best performance from your boat is to practice and experiment After several hours of operation you should experiment with the throttle settings to discover the setting that will be the most comfortable and economical range for your particular load conditions We suggest that you make a speed and RPM chart to obtain the most ...

Page 23: ... join Hatch an opening in the deck to provide access below Headroom vertical distance between the floor and over head structure or canopy ceiling Hull major component that provides a watertight platform buoyant enough to float a craft and its load Keel the major longitudinal member of a hull the lowest external portion of the boat Knot a measurement of speed equal to nautical miles per hour Lee th...

Page 24: ...G E N E R A L I N F O R M A T I O N 3 6 ...

Page 25: ... passengers and fuel are added This extra load will affect the performance of your boat according to the distribution of the weight Another type of extra load that could affect performance is the accumulation of water in the bilge Keep the bilge dry to eliminate this type problem Marine Growth Maximum performance is obtained only when your hull bottom is clean Marine growth on the bottom of the bo...

Page 26: ...PROPULSION SYSTEM OUTBOARD The engine manufacturer supplies all vital information concerning your engine s in the Operation and Maintenance Manual s Details of important engine functions such as the lubrication system cooling system and alarm monitoring system are outlined in these manuals Your familiarization with this engine reference material will result in the proper usage and service essentia...

Page 27: ...t exposed to the elements If you operate in salt water areas lubrication is extremely important and you should make frequent inspections for corrosion Hydraulic Steering Hydraulic steering systems require regular preventative maintenance for continued safe and reliable operation The oil level in the helm pump must be maintained within acceptable operating levels A low oil level will allow air to g...

Page 28: ...mum forward thrust so reverse thrust will not be as efficient All controls have a neutral safety mechanism This mechanism will not allow the engine to start when the control is in gear You may use the neutral lock out feature on the control handle to increase the flow of fuel to the engine while remaining in the neutral position Reverse the shift mechanism to stop a boat that is moving forward Thi...

Page 29: ... The accuracy of your gauge varies with the attitude of your boat in the water trim or list The fuel pickup tube inside the gas tank is not capable of withdrawing all of the fuel from the tank For these reasons never operate your boat at extremely low fuel levels Fuel Economy This feature indicates the engine s fuel economy in miles per gallon Fuel Consumption This feature indicates the fuel consu...

Page 30: ...t the engine A reading of 13 to 15 volts when the engine is running is normal Readings over 15 volts may indicate regulator problems Low or fluctuating readings may indicate loose connections or trouble in the regulator and alternator circuit Cooling Water Temperature with Warning This feature indicates the temperature of the cooling water circulating through the engine and warns you when the temp...

Page 31: ...tion or questions on the accessories included on your boat More detailed descriptions of switch functions are located in Chapter 8 of this manual This drawing represents a generic switch panel layout Actual panels will differ depending on the boat model and optional accessories installed during manufacturing AFT BILGE ACC WIPER MACERATOR M FWD BILGE ELEC BOX HORN NAV ANCHOR COCKPIT LIGHT LIVEWELL ...

Page 32: ...I N S T R U M E N T A T I O N A N D S W I T C H E S 5 4 ...

Page 33: ...hough gel coat has a hard smooth surface it does contain microscopic pores that will allow surface discoloration if not kept clean Maintenance Normal exterior finish maintenance of your Grady White is similar to the care you would give your automobile Do not use caustic highly alkaline cleaners or those containing ammonia These cleaning agents may darken gel coat The resulting stain is a chemical ...

Page 34: ... pad When buffing is complete wash away compound with clear water and dry the area Once the area is clean it may be waxed This will enhance the gloss while providing a seal to retard staining or soil accumulation See a local dealer for advice on wax for your boating region The wax film will seal the pores as well as enhance the looks of your boat Do not wax surfaces that may be walked on they will...

Page 35: ...gallon 3 8 L of warm water Let soak until mildew and stains can be brushed out with a common kitchen brush Rinse thoroughly with cold water until all soap is removed Allow fabric to air dry completely Do not steam press or dry in an electric or gas dryer This will damage the canvas fabric Water repellent was applied to your canvas during manufacturing The repellent may have diminished after extend...

Page 36: ...ld detergent and fresh water Commercial cleaners for vinyl also work well Since the seams of your exterior upholstery are not waterproof your upholstery should be stored in the cabin or covered when not in use Exterior cushions will trap moisture between themselves and the gel coat If a cushion is not removed to allow the moisture to dry blistering of the gel coat may occur Cockpit bolsters may be...

Page 37: ...kage This is crucial in fiberglass areas that have been reinforced with plywood A hole sealed improperly allows water inside the fiberglass leading to saturation of the plywood reinforcement MAINTENANCE PROCEDURE FOR ANODIZED ALUMINUM COMPONENTS Lean Bars Rod Holders T top and Hardtop Frames Outriggers Etc Due to the nature of anodized aluminum and the harsh exposure conditions of the marine envir...

Page 38: ... the problem goes away the source must be in the boats fuel system One component that should be inspected if a restriction occurs is the anti siphon valve If fuel does not flow properly through this part it must be cleaned and or replaced Annually conduct a detailed inspection of fuel system components especially those hidden from routine inspection Replace any fittings deteriorated hoses clamps o...

Page 39: ...nd the engine manufacturer for appropriate battery specifications Replacements batteries should always be of the same brand model age and size Never mix different types of batteries The Marine Master 27M6 is a wet cell maintenance free battery that utilizes demineralized electrolyte and calcium alloy grids These features reduce water loss and extend the life of the battery However this battery is ...

Page 40: ...the event of an accident immediately seek medical attention LED LIGHTING LED light emitting diode fixtures do not have bulbs and are not serviceable LED s have extremely long life and should not need replacement during the life of the boat In the event of damage or malfunction the entire light assembly should be replaced See your Grady White dealer for replacement LED lights W A R N I N G Do not a...

Page 41: ...rown 15 0 Accessory Panel Fresh Water Pump 12 ga Orange Blue 15 0 Accessory Panel Miscellaneous 12 Volt Accessory Outlet 10 ga Red Orange 15 0 Fuse Block Inside Console Accessory Negatives Branch 16 ga 10 ga Black N A N A Accessory Negatives Mains 4 ga Black N A N A Accessory Positive Mains 4 ga Red 50 0 Battery Select Switch Accessory Panel Power Lead 10 ga Orange w Accessory Positive Mains Fuse ...

Page 42: ...M A I N T E N A N C E A N D S E R V I C E 6 10 ...

Page 43: ...lifting or transporting they should be in proper condition and tied together to prevent any movement separating or slipping which could cause damage to the boat If fork lifts are used to move the boat the forks should be padded contoured to match the hull bottom and in a secure location under the hull in alignment with the stringers The forks should be long enough to prevent the boat from rocking ...

Page 44: ... Heavy seas pounding and twisting the hull can cause leaks in your windows doors and hatches Check hinges for corrosion Lubricate hinges as necessary DRAINING AND WATER SYSTEM If the boat is stored out of water remove the garboard drain plug to keep the bilge dry Store your boat with the bow elevated for drainage Drain all water tanks hoses filters and pumps to prevent freeze damage The freshwater...

Page 45: ... your boat Additional details should be added as needed for your personal application Remove all loose items and personal effects Remove any detachable and valuable equipment such as electronics Store all electronics inside Your compass should be covered for the winter Ultraviolet rays from the sun will cloud the compass and make it difficult to read Winterize all equipment as directed in the manu...

Page 46: ...k operation of all electrical circuits Check the hoses on the freshwater system and close all valves fill freshwater system and check for leaks Perform maintenance on engines according to the manufacturer s manuals prior to returning them to service Check all engine and steering control cables and linkage for operation Lubricate cables and linkage as necessary Check safety equipment including flar...

Page 47: ... t i o n a l F e a t u r e s ACCESSORIES Battery select switch and second battery Bow table package Canvas T top ivory Casting platform insert with cushion Cockpit shower with 10 gallon 38 L freshwater tank Cooler removable 72 qt 68 1 L cooler under lean bar Cooler upgrade removable 65 qt 61 5 L Yeti cooler under lean bar Engine flushing system Livewell 17 5 gallon 66 L forward insulated raw water...

Page 48: ...quirements of the USCG for sounding devices Forward Livewell optional This switch activates the forward livewell system Navigational Anchor Lights This three position switch NAV OFF ANC changes the lighting configurations to running or anchor lights Raw Water optional This switch activates the raw water washdown system Accessory Switches and breakers labeled ACC are blank They may be used for non ...

Page 49: ...ump to come on automatically if a significant amount of water accumulates in the bilge The switch is wired directly to the batteries and should be inspected frequently to ensure proper operation The float switch functions independently of the battery select switch and can activate the bilge pump with the battery select switch in the off position The pump is equipped with a switch at the helm When ...

Page 50: ... the boat Following the instructions in the compass manual included in the Owners Packet will help with making compensation adjustments MAIN CIRCUIT BREAKER There is a 50 amp circuit breaker located in the aft rigging compartment beneath the removable starboard storage insert This is the main breaker protecting the wiring supplying power to the helm switch panel If this breaker is tripped moving t...

Page 51: ...ater To reinstall the shower wand gently feed the hose down through the deck and replace the cover on the fitting Reference Freshwater System Layout on page 8 15 for a layout diagram ENGINE FLUSHING SYSTEM The onboard engine flushing system is used to clean the cooling water passages of your engine using a garden hose and tap water To operate this system first screw the garden hose adapter include...

Page 52: ...ou want to operate should be in the on position Water will enter the livewell through the inlet fitting and rise until it reaches the overflow drain Then it will drain overboard at a thru hull fitting See Livewell Layout on page 8 17 for a layout diagram C A U T I O N The freshwater system is not a potable water source Do not use the water from the freshwater outlets on your boat for drinking purp...

Page 53: ... two speakers in the cockpit and two in the bow area Refer to the stereo s Operation and Maintenance manual in your Owner s Packet for specific instructions on using this unit See Stereo System Layout on page 8 20 for a layout diagram WASHDOWN RAW WATER To operate the raw water washdown open the seacock with the washdown I D tag located on the port side of the aft rigging compartment Depress the r...

Page 54: ... a n d R i g g i n g Tu b e L o c a t i o n s B A G E F D H G G C 6 6 6 6 Access Plate 6 Access Plate in lieu of optional stereo speaker Description Qty 1 ea B C A 1 1 4 x 31 1 1 4 x 22 1 1 4 x 50 1 ea 1 ea 1 ea 1 ea 1 ea E F D 1 1 4 x 15 2 x 46 2 x 15 G 3 ea 3 x 60 H 1 ea 1 1 4 x 60 ...

Page 55: ...nal 12 Gang Fuse Block and Negative Buss Behind Panel Inside Console Fuel Sending Unit Fuel Tank Ground Helm Switch Panel Bow Light Blue LED Courtesy Lights Below Helm 800 GPH Console Livewell Pump Optional Freshwater Pump and Strainer Optional Raw Water Washdown Pump Optional Pole Light Battery 1 12V Accy Outlet 50A Main Breaker Battery Select Switch Battery 2 Optional Horn Aft Ground Buss ...

Page 56: ... T A L E X P L O R E R 1 9 1 8 10 F u e l S y s t e m L a y o u t Fuel Filter Primer Bulb To Engine Fuel Fill Fuel Vent 0 5 Liter Carbon Canister 0 5 L Fuel Sending Unit Pick up 52 Gallon 196 8 Liter Fuel Tank ...

Page 57: ...i n g Battery 1 15A 5A 4 ga Red Main Accy Positive 16 ga Brn Wht Aft Bilge 16 ga Red Pnk 12V Constant Engine Cranking Lead 2 ga Red Battery 1 Positive 4 ga Black Aft Ground 4 ga Black Fwd Ground 16 ga Green Fuel Ground Engine Negative 2 ga Red Battery 1 Positive ...

Page 58: ...5A 5A 4 ga Red Main Accy Positive 16 ga Brn Wht Aft Bilge 16 ga Red Pnk 12V Constant Engine Cranking Lead 2 ga Red Battery 1 Positive 2 ga Red Battery 1 Positive Battery 2 2 ga Red Battery 2 Positive 2 ga Red Battery 1 Positive 2 ga Black 4 ga Black Aft Ground 4 ga Black Fwd Ground 16 ga Green Fuel Ground Engine Negative ...

Page 59: ...See Note 6 ga Red TM Positive 6 ga Black TM Negative NOTE 1 Trolling Motor Breaker Must Be Sized Appropriately For The Trolling Motor To Be Installed Consult Manufacturers Installation Instructions NOTE 2 Battery Bank Shown Wired For 24 Volt System Battery Charger Bank 2 Negative Battery Charger Bank 2 Positive Battery Charger Bank 1 Negative Battery Charger Bank 1 Positive 25A 25A 25A ...

Page 60: ...1 9 1 8 14 Tr o l l i n g M o t o r S e t u p L a y o u t Battery Charger Trolling Motor Plug In Panel 60 Amp Breaker Or Appropriate Blue Sea MRCB For Installed Trolling Motor Batteries Battery Charger Inlet PVC In Deck PVC In Hull ...

Page 61: ...C O A S T A L E X P L O R E R 1 9 1 8 15 F r e s h w a t e r S y s t e m L a y o u t 10 Gallon 37 9 Liter Freshwater Tank Cockpit Shower Freshwater Fill Freshwater Vent Rigging Tube Freshwater Pump ...

Page 62: ...ss and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning See Owner s Manual for information regarding carbon monoxide poisoning WARNING DANGER Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carbin monoxide gas Carbon monoxide will be around the back of the boat when engines or generators are runni...

Page 63: ...ewell Overboard Drain Aft Livewell Overboard Drain Aft Livewell 500 GPH Pump Seacock with Remote Arm Console Livewell 800 GPH Pump Seacock with Remote Arm Thru Hull Fitting Console Livewell Fill Aft Livewell Fill Thru Hull Fitting Console Livewell Overflow Tee Aft Livewell Overflow Drain Aft Livewell Overflow Tee ...

Page 64: ...C O A S T A L E X P L O R E R 1 9 1 8 18 Wa s h d o w n L a y o u t Raw Water Washdown Raw Water Washdown Pump Washdown Strainer Washdown Seacock with Remote Arm ...

Page 65: ... O R E R 1 9 1 8 19 Ty p i c a l L i v e w e l l Wa s h d o w n S y s t e m Intake Strainer Water Inlet Facing Fwd To Washdown Fitting Seacock Strainer Hull Bottom Forward To Livewell Forward Pump Washdown Pump Remote Arms ...

Page 66: ...C O A S T A L E X P L O R E R 1 9 1 8 20 St e r e o S y s t e m L a y o u t 6 Speakers 6 Speakers Marine Stereo Antenna 10A Fused Memory in Weather Pack in Hull Harness 10A Fuse on Stereo Positive ...

Page 67: ...C O A S T A L E X P L O R E R 1 9 1 8 21 T h r u H u l l D e ta i l F B C A E D Fuel Tank Vent Forward Fishbox Aft Cooler Livewell Scupper Drain Forward Cooler Livewell Aft Bilge A B C C D E F ...

Page 68: ...C O A S T A L E X P L O R E R 1 9 1 8 22 ...

Page 69: ...s and electronics equipment All repairs are subject to prior written authorization by Grady White Boats Incorporated NO BOAT IS TO BE SENT TO THE GRADY WH1TE FACTORY AND NO REPAIRS MADE WITHOUT SUCH WRITTEN AUTHORITY The Five Year Structural Hull Warranty is transferable to the second and subsequent owners for the remainder of the five 5 years from the date of delivery to the original purchaser Th...

Page 70: ... of cosmetic surface finishes including gel coat cracking crazing blistering discoloration chalking or fading chrome plated or painted metal aluminum and stainless steel finishes plastics or acrylic materials windshields glass breakage all vinyl upholstery and canvas instruments and gauges and leakage around windshields windows hatches and other apertures Failure of the owner to use maintain or st...

Page 71: ...rior written authorization from Grady White Boats Incorporated THESE WARRANTIES ARE EXPRESSLY MADE IN LIEU OF ALL OTHER WARRANTIES DURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE SHALL BE LIMITED TO AND COINCIDENT WITH THE DURATION OF THESE EXPRESSED WARRANTIES THIS WARRANTY SHALL NOT BE VALID UNLESS THE FACTORY WARRANTY POSTCARD IS PROPERLY EXE...

Page 72: ...L I M I T E D W A R R A N T Y 9 4 ...

Page 73: ...ership or Previous Owner _______________________________________ Date Purchased ________________ About Your Boat 1 What type of power is your boat equipped with Single OB Dual OB Inboard Outboard 2 What engine brand does your boat have Johnson Mercury Evinrude Yamaha Volvo Other 3 Engine horsepower total if twin power ________ 4 Is your new Grady White the first boat you ve ever owned Yes Please s...

Page 74: ...Sportfishing Boating World Florida Sportsman Power Motoryacht Wall Street Journal Boats U S Offshore Saltwater Sportsman Other ____________________ 10 What is your age Under 25 25 34 35 44 45 54 55 64 65 or older 11 Which of the following best describes your educational background Some High School Some College or Technical Some Post Graduate Work High School Graduate College Graduate Post Graduate...

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