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Instructions - Parts

Hose and Hopper Heat Circulation 
XP

 and XP-hf

 Retrofit Kit

For circulating heated glycol/water through XP and XP-hf plural-component sprayer Xtreme-Wrap

 

water-heated hose and Viscon

®

 HP heater or double-wall hopper. For professional use only.

Approved for use in explosive atmospheres with approved heater. Heated hose and Viscon HP 
heater not included (must be ordered separately).

Model 26C051

Hose Heat Circulation Retrofit Kit

Model 26C078

Hopper Heat Circulation Retrofit Kit

Important Safety Instructions

Read all warnings and instructions in 
this manual and your related Proportioner 
manual. Save these instructions.

3A5314B

EN

WLD

WLLD

WLD

XP Models

XP-hf Models

See 

Kit Applications

, page 5.

Summary of Contents for XP 26C051

Page 1: ...ly Approved for use in explosive atmospheres with approved heater Heated hose and Viscon HP heater not included must be ordered separately Model 26C051 Hose Heat Circulation Retrofit Kit Model 26C078...

Page 2: ...Connect Heated Hose with DUAL Heated Hoppers 16 Align and Connect Tube Fittings for Two Hoppers 16 Connect Heated Hose with SINGLE Heated Hopper 18 Connect DUAL Heated Hoppers Only 20 Connect SINGLE...

Page 3: ...atic sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause deat...

Page 4: ...leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment BURN HAZARD Equipment surfaces and fluid that is...

Page 5: ...20 gallon 75 liter hopper for additional components 26C078 Hopper Heat Circulation Retrofit Kit This kit provides additional fittings and tubing required to circulate through two 20 gallon 75 liter h...

Page 6: ...00 19 2 See heater manual 309524 for approvals 245863 A 240 4000 16 7 245864 A 480 4000 8 3 245862 A 200 4000 20 0 246254 A 380 4000 10 5 See heater manual 309524 for Agency Approval information Part...

Page 7: ...f Description A Heated Hose F Heated Water to Hose red tubing G Return Water to Pump and Reservoir blue tubing J 7 Gallon Hoppers green B side shown K Cart ZF Circulation Pump Reservoir ZG Circulation...

Page 8: ...ponent Identification 8 3A5314B 20 Gallon 75 liter Hoppers Installed WL D Ref Description C 20 Gallon 75 liter Hopper Kit D Floor Stand for 20 Gallon 75 liter Hopper Kit E 1 1 2 in ID Hose Flex Feed K...

Page 9: ...Description TA Pump outlet tubing to heater inlet white TB Heater output tube to heater hose red TC Heated hose return tube to reservoir bottle blue TD Reservoir bottle to pump inlet white TE Split c...

Page 10: ...se plate M2 to pump base M1 and fasten with bolts M3 lock washers M4 and flat washers M5 3 Route the pump ground wire behind the clamp bolts and attach to the frame gusset using thread forming screw 2...

Page 11: ...2 Add the heater inlet fitting elbow 6 to the heater Align the port to the back 3 Loosen the heater outlet swivel fitting and rotate the thermometer block to a vertical position 4 Attach elbow fitting...

Page 12: ...ubing fitting PI at pump inlet and run the loop around the cart vertical frame 2 Connect the white tubing from the pump outlet PO to the heater inlet HI 3 Route quick connect QC red and blue hoses to...

Page 13: ...es and fittings are color coded Make sure all colors match when connecting the fittings Connect Additional Hose Lengths NOTE For all steps below refer to the illustrations on the next page Up to six 5...

Page 14: ...Installation 14 3A5314B Connecting Dual Fluid Hose Sections with Remote Mix Manifold B 7 E 5 8 5 8 A B 5 5 8 8 8 5 A FQ MQ...

Page 15: ...Installation 3A5314B 15 Connecting Single Fluid Hose Sections 7 D 5 8 RED RED BLUE BLUE 4 04...

Page 16: ...tion Connect Heated Hose with Single Heated Hop per page 18 NOTE When connecting tube fittings ensure the tubing is pushed into the fitting until it bottoms out If there is extra tubing cut the tubin...

Page 17: ...Installation 3A5314B 17 XP Heated Hose with Dual Hoppers 5 5 8 8 5 Remove WL D 7...

Page 18: ...connection to face the XP system 3 Remove the 3 4 npt plug from the bottom side of the hopper facing the XP system 4 Attach the fitting assembly FA to the same 3 4 npt threaded port Align and Connect...

Page 19: ...Installation 3A5314B 19 XP Heated Hose with Single Hopper 5 5 8 8 5 Remove WL D 7 7...

Page 20: ...Connect Tube Fittings for Two Hoppers NOTE If only one hopper is being connected see Con nect Single Heated Hopper Only on page 18 NOTE When connecting tube fittings ensure the tubing is pushed into t...

Page 21: ...Installation 3A5314B 21 Dual Heated Hoppers Only 5 Remove WL D...

Page 22: ...pper facing the XP system 4 Attach the fitting assembly FA to the same 3 4 npt threaded port Align and Connect Tube Fittings for One Hopper NOTE When connecting tube fittings ensure the tubing is push...

Page 23: ...Installation 3A5314B 23 Single Heated Hopper Only Remove WL D Remove 57 7 8 57 9...

Page 24: ...e Pump Air Line 1 Remove cap 220 from XP or XP hf air manifold 2 Connect the air hose from the air manifold to the pump needle valve fitting 211 The equipment must be grounded Grounding reduces the ri...

Page 25: ...r flow rate doing so will decrease system heating performance and pump life 4 Heater Setting Adjust the heater thermostat to the desired circulation temperature The setting at the heater output thermo...

Page 26: ...h air needle valve Problem with Viscon HP heater See Troubleshooting in Viscon HP heater manual 309524 Diaphragm pump not operating correctly See Troubleshooting in Husky 205 dia phragm pump manual 30...

Page 27: ...Parts 3A5314B 27 Parts Hose Heat Circulation Kit 26C051 7 E 1RWFK WL D...

Page 28: ...T x 1 2 nptm 1 8 17P759 TUBE 1 2 in x 48 in lg 1 9 126900 FITTING 1 2 T x 3 8 nptm 1 10 17D306 FITTING coupler quick 1 11 17S051 FITTING assy split coupler male 1 12 17P594 FITTING assy split coupler...

Page 29: ...NG 1 2 tube x 1 2 NPTM 1 305 16D939 FITTING nipple reducing 1 306 16R871 BOTTLE overflow 1 2 NPT 1 307 17P088 BRACKET XP hf re circ painted 1 308 206264 VALVE needle 1 309 24P835 PUMP acetal w pvdf ch...

Page 30: ...Parts 30 3A5314B Hopper Heat Circulation Retrofit Kit 26C078 5 5 8 8 5 Remove WL D Two Hopper with Hose...

Page 31: ...hopper outlet tee 1 3 17E483 FITTING assy hopper inlet tee 1 4 17E484 FITTING assy hopper inlet 2 5 17E485 FITTING union 1 2 in tube x 3 4 in tube 1 6 126898 FITTING elbow 1 2 in tube x 1 2 npt 1 7 1...

Page 32: ...Wiring Diagram 32 3A5314B Wiring Diagram WL D BLACK BLACK GREEN WHITE BLACK...

Page 33: ...Hose See Xtreme Wrap Water Heated Hose Manual 3A5313 Heated Fluid Circulation Components 95 psi 0 6 MPa 6 6 bar Maximum Temperature Rating 180 F 82 C Wetted Parts Heated Fluid Circulation Tubing Nylo...

Page 34: ...tation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and...

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