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Additional Color
Installation Instructions

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Additional Color

Part

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Description

20265-00

HARDWARE PARTS KIT

20266-00

FLUID SECTION KIT

Set-Up

GC-1392Z

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Summary of Contents for SSP

Page 1: ...y Instructions Read all warnings and instructions in this manual Save these instructions Multi Color Gel Coat System For use with Polyester Resin and Gel Coat 0D LPXP ÀXLG ZRUNLQJ SUHVVXUH SVL 03D EDU SVL 03D EDU 0D LPXP DLU SUHVVXUH SVL 03D EDU ...

Page 2: ...ssure Relief Instructions 12 Start up Instructions 13 Shut down Instructions 19 Parts 20 Assembly Drawings 21 Sub Assembly Drawings 27 Maintenance Maintenance 32 Accesories 33 Technical Data Technical Data 40 Notes 41 Graco Ohio Standard Warranty 42 Graco Ohio Information 42 N A Non Applicable 2 GC 1392Z ...

Page 3: ...ZKHQ ÀDPPDEOH fumes are present URXQG DOO HTXLSPHQW LQ WKH ZRUN DUHD 6HH Grounding instructions Use only grounded hoses ROG JXQ UPO WR VLGH RI JURXQGHG SDLO ZKHQ WULJJHULQJ LQWR SDLO I WKHUH LV VWDWLF VSDUNLQJ RU RX IHHO D VKRFN stop operation immediately Do not use equipment until you identify and correct the problem HHS D ZRUNLQJ UH H WLQJXLVKHU LQ WKH ZRUN DUHD PERSONAL PROTECTIVE EQUIPMENT You...

Page 4: ...ÀXHQFH RI GUXJV RU DOFRKRO R QRW H FHHG WKH PD LPXP ZRUNLQJ SUHVVXUH RU WHPSHUDWXUH UDWLQJ RI WKH ORZHVW UDWHG V VWHP component See Technical Data in all equipment manuals 8VH ÀXLGV DQG VROYHQWV WKDW DUH FRPSDWLEOH ZLWK HTXLSPHQW ZHWWHG SDUWV 6HH Technical Data LQ DOO HTXLSPHQW PDQXDOV 5HDG ÀXLG DQG VROYHQW PDQXIDFWXUHU V ZDUQLQJV RU FRPSOHWH information about your material request MSDS forms from...

Page 5: ...h other materi als which includes but is not limited to polyester overspray polymerization accelerators and promot ers and non stainless metals Even small amounts RI FRQWDPLQDWHV FDQ PDNH 0 3 H SORVLYH 7KLV UH action may start slowly and gradually build up heat ZKLFK FDQ DFFHOHUDWH XQWLO UH RU DQ H SORVLRQ UHVXOW 7KLV SURFHVV FDQ WDNH IURP VHFRQGV WR GD V Heat applied to MEKP or heat build up from...

Page 6: ...gh connection to an ODV UDIW DSSURYHG JURXQGHG ÀXLG VXSSO KRVH KHFN RXU ORFDO HOHFWULFDO FRGH DQG UHODWHG PDQXDOV for detailed grounding instructions of all equipment in WKH ZRUN DUHD A grounding wire and clamp are provided assembly p n 17440 00 with all FRP equipment Grounding ...

Page 7: ...4 3 WWDFK WKH WWLQJ HQG RI WKH UHFLUFXODWLRQ KRVHV WR WKH bypass valve on the material pumps and place the other end in the material drum either in the small bung RU WKH ODUJH EXQJ DQG WDSH LW WR WKH SLFN XS WXEH 4 Inspect Catalyst bottle for debris clean if necessary Fill catalyst supply bottle Two gallons maximum amount in supply bottle 5 QVSHFW WKH PDWHULDO KRVHV WR PDNH VXUH WKH DUH QRW bent 3...

Page 8: ... recommends a minimum of 3 8 dia airline 7 Securely attach clamp assembly P N 17440 00 to permanently grounded rod or pipe and to the slave pump 8 LOO XEH XS DW WKH WRS RI ÀXLG VHFWLRQ KDOI ò IXOO of suitable pump lube 8 GC 1392Z TO SLAVE PUMP ATTACH HERE ...

Page 9: ...UH NLW FRPSRQHQWV DV VKRZQ 7LJKWHQ ROWV DQG 1XWV 21 QJHU WLJKW XQWLO DGGLWLRQDO WUDFN DVVHPEO LV WWHG WR H LVWLQJ WUDFN assembly 3 0RXQW ÀXLG VHFWLRQ NLW DV VKRZQ Be certain to assemble End Stop Plate P N 20244 00 to QHZ OXLG 6HFWLRQ 0RXQWLQJ 3ODWH 3 1 EHIRUH completing assembly 4 VVHPEOH DGGLWLRQDO WUDFN DVVHPEO WR H LVWLQJ WUDFN assembly Tighten all bolts and nuts securely EXISTING SYSTEM OPTION...

Page 10: ...DO 3LFN 8S LW 3 1 0 H FHUWDLQ WKDW DOO WWLQJV EROWV DQG QXWV DUH WLJKWHQHG VHFXUHO EHIRUH RSHUDWLQJ QHZ OXLG 6HFWLRQ VVHPEO 7 Follow Start Up Instruction steps 5 through 13 for initial Fluid Section priming 8 When priming process is complete new Fluid Sec tion is ready for use CJ 154 O RING O RING Set Up 10 GC 1392Z ...

Page 11: ...GC 1392Z 11 Set Up REVISION Y 22349 00 00 Guard Kit ...

Page 12: ...lide valve P N 21402 00 to bleed RII DLU WR V VWHP 2 Open P N 21228 00 on catalyst pump to recirculation position 2SHQ 3 1 RQ ERWWRP RI PDWHULDO SXPS 9HULI WKH 7ULJJHU RFN LV LQ WKH RFNHG SRVLWLRQ 6HH 6SUD XQ PDQXDO IRU WULJJHU ORFN ORFDWLRQ Pressure Relief Procedure ...

Page 13: ...utyl Phthalate There may be a re sidual amount of DBP in system that should be evacuated before putting the unit into production XULQJ WKH LQLWLDO VWDUW XS ò WR JDOORQ RI PDWHULDO should be dispensed This is typically adequate to UHPRYH WKH WHVW PDWHULDO I GHVLUHG WKH ÀXLG SXPS FDQ EH ÀXVKHG ZLWK D VXLWDEOH FOHDQLQJ VROXWLRQ WR evacuate DBP before priming with material 5 Review all service manuals...

Page 14: ...th trigger pulled DQG LQVSHFW WKH ÀRZ RI FDWDO VW IURP QR OH 7 Once all air is evacuated and a steady stream of catalysts observed the system is primed with catalyst 8 Release trigger and stop hand priming 9 6ROYHQW ÀXVK JXQ 2 Turn the catalyst slave pump yellow ball valve to the open position 3 Hand prime the pump until a steady stream of catalyst ÀRZV EDFN WR WKH ERWWOH 4 Close the ball valve Ha...

Page 15: ...g the gun onto a test panel visibly inspect WKH ÀXLG SUHVVXUH JDXJH RQ WKH FDWDO VW SXPS The catalyst pressure should approximately match the ÀXLG SUHVVXUH JHQHUDWHG E WKH PDWHULDO SXPS DPSOH LWK SXPS GLDOHG XS WR SVL DW WKH UHJXODWRU RX ZLOO KDYH SVL ÀXLG SUHVVXUH LWK SXPS GLDOHG XS WR SVL DW WKH UHJXODWRU RX ZLOO KDYH SVL ÀXLG SUHVVXUH While spraying the gun inspect catalyst pressure gauge WR FR...

Page 16: ...the down position close material valve 3 Turn Main Air Supply Valve to the off position This will relieve the air pressure on the Air Motor valve valve Drive arm 5 7XUQ 0DWHULDO 9DOYH DW JXQ FORFNZLVH WR 2 position Material valve should remain in OFF position until color Material Hose is required again 6 HWDFK 4XLFN LVFRQQHFW LWWLQJ XQ HQG 3 1 IURP 4XLFN LVFRQQHFW LWWLQJ RVH end P N 20261 00 cut o...

Page 17: ...WHULDO RVH WR EDFN RI 6SUD XQ 0DNH FHUWDLQ WKDW 0DWHULDO 9DOYH remains in OFF position at this time 8 RRVHQ ORFN GRZQ EROWV 3 1 ORFN GRZQ bolts ORFN SLQ 9 Slide Air Motor Slave Pump Assembly to desired Color Pump Fluid Section and align air motor and ÀXLG VHFWLRQ VKDIWV 7KH ORFN SLQ VKRXOG NQRZ VQDS LQ SODFH 10 7LJKWHQ RFN RZQ ROWV VHFXUHO 11 7XUQ LU RQWURO 9DOYH FRXQWHU FORFNZLVH IURP COLOR CHANG...

Page 18: ... continue 14 Turn the catalyst slave pump yellow ball valve to the open position 15 Hand prime the pump until a steady stream of catalyst ÀRZV EDFN WR WKH ERWWOH 16 Close the ball valve Hand VWURNH WKH SXPS XQWLO LW developes 100 200 PSI 13 Pull and rotate Pivot NQRE WR GLVHQJDJH WKH FDWDO VW drive arm CJ 154 O RING O RING 18 GC 1392Z ...

Page 19: ... any over spray or foreign material Material Pump Lube Cup should be emptied cleaned DQG UH OOHG ZLWK D FOHDQ FRPSDWLEOH OXEULFDQW ODV UDIW UHFRPPHQGV RX FRQWDFW RXU JHO FRDW RU PDWHULDO VXSSOLHU IRU WKHLU UHFRPPHQGDWLRQ RI D OXEULFDQW WKDW ZLOO EH VXLWDEOH IRU XVH ZLWK RXU material Material Pump should now be cycled so that shaft is left in DOWN position during shut down period DLOXUH WR F FOH 3X...

Page 20: ...ing Clamp Assembly GC 1392 User Manual GAM 268 01 0DWHULDO 3XPS 3LFN 8S LW LPA 147 2150 Spray Tip Part 1XPEHU Description 20300 20 0 8QLW Z 0DWHULDO 3XPSV 17440 00 Grounding Clamp Assembly GC 1392 User Manual GAM 268 01 0DWHULDO 3XPS 3LFN 8S LW LPA 147 2150 Spray Tip SSP 157 05 DOLEUDWLRQ HFDO 20 GC 1392Z ...

Page 21: ... VVHPEO UDZLQJV REVISION Y 0 8QLW VVHPEO GC 1392Z 21 ...

Page 22: ... VVHPEO UDZLQJV REVISION Y 0 8QLW VVHPEO 22 GC 1392Z ...

Page 23: ...GC 1392Y 23 VVHPEO UDZLQJV REVISION Y 0 8QLW VVHPEO ...

Page 24: ... VVHPEO UDZLQJV 24 GC 1392Z REVISION Y O RING CJ 154 0 8QLW VVHPEO ...

Page 25: ... MATERIAL DECAL 20188 20C SCREW 20188 28C SCREW Part 1XPEHU Description 20195 25 MATERIAL HOSE 20221 00 BALL VALVE 20234 00 CART STANDOFF 20240 00 FLUID SECTION 20243 00 AIR MOTOR END STOP 20244 00 AIR MOTOR END STOP 20248 00 MOUNTING PLATE 20249 00 SLIDE MOUNT 20250 00 SLIDE PLATE FASTENER 20251 00 TIE PLATE 20252 00 CASTER PLATE 20253 00 FLUID SECTION MOUNTING PLATE 20254 00 EXPANDABLE SLEEVING ...

Page 26: ...HER 7734 12 LOCK WASHER 7957 32C SCREW 7957 64C SCREW 8115 03 PIPE FITTING 8155 48C SCREW 8156 24C SCREW 8156 32C SCREW 9672 12 PIPE FITTING 9704 11 TUBING 9944 24C SCREW 9944 32C SCREW 9945 32C SCREW 9945 48C SCREW 9955 24C SCREW 9955 56C SCREW REVISION Y 0 8QLW VVHPEO VVHPEO UDZLQJV 26 GC 1392Z ...

Page 27: ...REVISION S 0 LU 0RWRU VVHPEO 6XE VVHPEO UDZLQJV GC 1392Z 27 ...

Page 28: ...20999 02 WASHER 1 21188 00 PIPE TEE 1 21191 F FLUID FILTER 1 21192 00 BALL VALVE 1 Part 1XPEHU Description Qty 21230 00 LOWER CYLINDER 1 21433 01 ELBOW FITTING 1 21481 00 HOUSING SEAL 1 21482 00 HIGH VISCOSITY SEAL 1 23001 00 COMPRESSION SPRING 1 2594 44 ROLL PIN 1 346 TB CYLINDER MATERIAL CUP 1 4342 23 ELBOW FITTING 1 7486 07 WASHER 4 7597 07 FITTING 1 7733 14 HEX NUT 4 7734 07 LOCK WASHER 4 834 ...

Page 29: ...YLINDER 1 21258 00 PUMP SHAFT 1 21260 00 SPRING 1 21261 00 SST BALL 1 21263 00 PISTON GUIDE 1 Part 1XPEHU Description Qty 21264 00 TRANSFER HOUSING SEAT 1 21265 00 BALL HOUSING 1 21267 00 FOOT VALVE SEAT 1 21269 00 FOOT VALVE BALL 1 21433 01 ELBOW FITTING 1 21555 00 LOWER PUMP SEAL 1 21556 00 UPPER PUMP SEAL 1 21557 00 TRANSFER HOUSING 1 22031 00 SEAL HOUSING 1 7733 43 HEX NUT 4 7734 08 LOCK WASHE...

Page 30: ...REVISION D Part 1XPEHU Description Qty 20394 00 PICK UP TUBE 1 20395 00 ELBOW FITTING 1 20397 01 MESH FILTER 1 20398 02 MATERIAL HOSE 1 GAM 268 01 Material Pick Up Kit 6XE VVHPEO UDZLQJV 30 GC 1392Z ...

Page 31: ...U Description Qty LPA 167 1 BOTTLE 1 LPA 172 SCREEN 1 LPA 176 CAP 1 21039 00 TUBE ADAPTER 1 21040 00 ELBOW FITTING 1 21044 01 SEAL 1 21045 01 HEX NUT 1 9704 11 TUBING 5 LPA 165 Catalyst Bottle 6XE VVHPEO UDZLQJV GC 1392Z 31 ...

Page 32: ...lean and free of over spray or foreign material Clean and lubricate as required See Spray Gun User Manual 0DNH FHUWDLQ DOO DLU DQG PDWHULDO YDOYHV DUH LQ WKHLU OFF position ODV UDIW UHFRPPHQGV WKDW RX FRQWDFW RXU JHO coat and or material supplier concerning material SRW OLIH GXULQJ H WHQGHG SHULRGV RI VKXW GRZQ 7KH decision as to whether or not to leave material in RXU V VWHP VKRXOG EH EDVHG RQ LQ...

Page 33: ...AAC TUBING ATOMIZE TUBING 22353 00 Indy X Gel Coat Gun Accessories GC 1392Z 33 ...

Page 34: ...AAC TUBING ATOMIZE TUBING 22353 01 Indy X Gun 22352 00 With Chopper Option B 410 Accessories 34 GC 1392Z ...

Page 35: ...AAC TUBING ATOMIZE TUBING 22354 00 LPA2 Gun With 3WPG 10 K Chopper Option Accessories GC 1392Z 35 ...

Page 36: ...SOLVENT AIR SOLVENT AAC TUBING 22351 00 Indy Gel Coat Gun With Bolt On Accessories 36 GC 1392Z ...

Page 37: ...SOLVENT AAC TUBING SOLVENT AIR B 410 TOP VIEW 22351 01 Indy Gel Coat Gun With Screw On 22352 00 With Chopper Option Accessories GC 1392Z 37 ...

Page 38: ...HG KROH 86 2 7 7 0 80 675 1 7 72 3 520 1 5HDVRQ 7R UHPRYH H WUD ZHLJKW DQG EXON IURP WKH JXQ IRU JHOFRDW DSSOLFDWLRQ 6HH RUPXOD JXQ PDQXDO IRU PRUH LQIRUPDWLRQ B 410 TOP VIEW 22356 00 Formula Gel Coat Gun With Screw On 22356 01 With Chopper Option Accessories 38 GC 1392Z ...

Page 39: ...22356 02 Formula X Gun Accessories GC 1392Z 39 ...

Page 40: ...n Inlet Size 1 5 16 12 UN 2A Male A Component Catalyst Outlet Size 1 4 in Tube B Component Resin Outlet Size 1 4 18 NPS Male Solvent Flush 1 4 18 NPS Male Sound Pressure 20240 00 84 83 dB A Sound Pressure 22029 00 84 83 dB A Sound Power measured per ISO 9614 2 20240 00 87 04 dB A Sound Power measured per ISO 9614 2 22029 00 87 04 dB A Dimensions 2 Color 30 L X 30 W X 59 H 760 X 760 X 1500 mm Weigh...

Page 41: ...Notes GC 1392Z 41 ...

Page 42: ...e The buyer agrees that no other remedy LQFOXGLQJ EXW QRW OLPLWHG WR LQFLGHQWDO RU FRQVHTXHQWLDO GDPDJHV IRU ORVW SUR WV ORVW VDOHV LQMXU WR SHUVRQ RU SURSHUW RU DQ RWKHU LQFLGHQWDO or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITN...

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