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Questions - Call Toll Free: 888-944-HVLP
PROBLEM
SOLUTION
Q: Spray material does not reach spray gun when
trigger is activated.
1. Check the dilution of your paint and if too thick, dilute more.
2. Check air hose and tubes are connected properly. The air supply from Spray Station is not reaching Spray Pack
container.
3. Check that the Spray Pack Container lid is sealed.
4. Check if spray gun fluid tip is blocked and fluid needle is free to move. Check spray gun manual on how to
clean.
5. Level of spray material in container is too low & needs to be filled.
Q: Painting up high = less paint.
Ensure the straps are tight on Spray Pack and is positioned high on the back (Fig.1-3).
Q: Paint leaks down air tube.
Check the duck bill valve is securely fitted inside the Spray Pack (Fig.1-5).
Q: Paint leaks around paint tube/connection
point.
Check o-ring is present and fitted properly on the paint spigot.
Check if o-ring is worn, if so, replace o-ring (Fig.1-7).
Spraying Set Up - see page 2, Fig.1 for reference.
1. Take Spray Pack out of box. Check that the o-ring (Fig.1-7) is in place and attach the spray gun and 4.6’ (short) clear tube (Fig.1-4) using the quick connect clip
(Fig.1-E).
2. Try on the Spray Pack (before filling with paint) to check for fit and comfort. Adjust straps (Fig.1-3) as necessary to ensure that the Spray Pack sits high on the back.
3. Before adding paint/ material to the Spray Pack, strain old or lumpy paint to avoid blockages. In a suitable container dilute the paint or spray material to the right
viscosity, using the dilution guide in this manual and the viscosity cup that was supplied with your Spray Station unit.
4. Stir paint or material thoroughly for approximately 1 minute. This is very important for good operation of the sprayer. We
would recommend use of a paint stirrer with a drill and make sure paint is not less than 59˚F.
5. Pour your stirred spray material into the Spray Pack, no higher than the neck of the Spray Pack (see Fig.5).
6. Check the lid seal (Fig.1-8) in lid cap (Fig.1-1) and verify it is in place. Screw lid as tightly as possible to prevent any leaks.
7. Wet the end of the tube with warm water to attach the 13’ (long) clear tube to the top of the Spray Pack (Fig.1-6)
8. Take the black air hose and push firmly into the back of the spray gun and twist (Fig.1).
9. Put the Spray Pack on your back and tighten straps (
WARNING:
Spray Pack weighs approximately 15 lbs when full).
10. Ensure the Spray Pack is secure on your back and the straps are tightened. The Spray Pack should sit on your upper back area for optimum working spray height.
11. Turn on the Spray Station unit with the paint flow dial set fully upwards and the trigger pulled, hold the spray gun lower than the Spray Pack until the liquid reaches
the spray gun.
12. It is recommended that appropriate mask, gloves, goggles and overalls, should be worn while using spray equipment.
Cleaning Instructions - see page 2, Fig.1 for reference.
The Spray Pack must be thoroughly cleaned immediately after use. If the paint dries inside the Spray Pack then cleaning will become much more difficult and may render
the Spray Pack inoperable. This is not covered by the guarantee.
1. Turn off unit and remove plug from the power supply.
2. Disconnect the black air hose from the gun. Disconnect the 13’ (long) clear tube (Fig.1-6) from the top of the Spray Pack by pulling, it may require softening with hot
water to release, leaving the paint tube attached.
3. Take Spray Pack to the the sink/protected wash area for cleaning. It is recommended that you clean using warm soapy water, do not use boiling water.
4. Remove the Spray Pack lid (Fig.1-1)
by unscrewing carefully and slowly to release the air pressure inside the Spray Pack.
5. Pour any leftover paint into a container so that it can be used in the future. Wipe the Spray Pack to remove as much spray material/paint as possible.
6. Pour a quantity of warm soapy water into the Spray Pack container.
7. Screw the lid back on. Shake the Spray Pack gently; repeat process until Spray Pack is clean.
8. Remove the duck bill valve (Fig.1-5) from inside the Spray Pack and wash to remove any paint. Dry and insert duck bill valve back inside the Spray Pack.
9. Add a final quantity of warm water into the Spray Pack, screw lid back on and re-attach air hose. Turn on the unit and with the spray gun paint flow dial set fully
upwards, pull the trigger, and spray through the gun to clean the 4.6’ (short) clear tube (Fig.1-4). This should take less than a minute to run clear. The spray should be
clear and free of paint. If not repeat this process again until the spray is clear.
10. Release the 4.6’ (short) clear tube (Fig.1-4) from the Spray Pack using the quick connect clip (Fig.1-E) by pushing the button inwards and pulling the tube away.
11. Dry the Spray Pack with towel and reassemble for storage for your next spraying job.
12. Follow cleaning instructions for your spray gun in your Spray Station manual.
Hints and Tips:
• Ensure the straps are tight on the Spray Pack and positioned high on the back for optimum function and comfort.
• It is important that the paint or spray material is at room temperature. Too cold and it will become difficult to spray and cause blockages.
• Low temperatures can make paint thicker and we therefore recommend spraying in air temperatures at a minimum of 59°F.
CAUTION!
• Do not disconnect the clear paint tubes from the spray gun or the Spray Pack when the pressure has not been released from the Spray Pack or if the Spray
Pack is full of paint.
• Beware that paint can accidently exit the spray gun when the turbine unit is switched off due to the pressure held in the Spray Pack.
• Please note that the Spray Pack can weigh up to 15 lbs when full, be careful when handling this unit.
Do not fill pass
this level
Fig.5
Your Spray Station has been tested prior to leaving the factory. For the first use we recommend you fill the quart cup with water, connect the hose to the turbine and gun,
and spray onto some scrap wood or cardboard. This will clear any small amount of dust that may have entered into the paint tube, and also help you familiarize yourself
with the gun controls. If the unit does not function or you cannot spray the water see our trouble shooting section, call our toll free helpline 888-944-HVLP (4857) or visit
www.spray-station.com. If the unit does not function DO NOT PUT PAINT INTO THE GUN CONTAINER as in the event you have to return the product due to a
malfunction then the store will not take the Spray Station back. In the event there is a malfunction and paint has been used please call our helpline and we will rectify the
problem for you.
