Graco SERIES J Instructions And Parts List Download | Manualshive

Page: 18 / 24

background image

18 306531

Parts

10

14

2*

19*

6*

18*

17*

12

3*

22

21

13

15*

47

27

51

35

29

37

31

30

28

34

†

33

†

32

†

33

†

54

57

58

†

36

59

45

†

41

*4

38

55

20

24

60

63

25

40

*4

53

†

39

†

42

44*

43

50*

48*

49*

16*

46

7*

†

04213B

Model 206405, Series K
35 lb. pail size

7

7

«
...
16
17
18
19
20
...
»

Summary of Contents for SERIES J

Page 1: ...ble of Contents Warnings 2 Installation 6 Operation 8 Maintenance 10 Troubleshooting Guide 12 Air Motor Service 13 Displacement Pump Service 16 Parts 18 Mounting Hole Layout 23 Dimensional Drawings 23 Technical Data 23 Graco Warranty 24 Graco Phone Numbers 24 04208B WARNING This product is designed to be used for pumping non corrosive and non abrasive fluids only Any other use can cause unsafe ope...

Page 2: ...enuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system D Use fluids and solvents which are compatible with the equipment wetted parts Refer to ...

Page 3: ...to the gun manual D Be sure the gun trigger safety operates before spraying D Close the gun ball valves when you stop spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and c...

Page 4: ...and gasoline D Before operating this equipment electrically disconnect all equipment in the spray area D Before operating this equipment extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine in the spray area TOXIC FLUID HAZAR...

Page 5: ...306531 5 Notes ...

Page 6: ...stributor Mount the pump to suit the type of installation planned See page 23 for dimensions and mounting hole layout System Accessories WARNING To reduce the risk of serious injury including skin injection splashing in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump two accessories are required in your system a bleed type master air valve F and a pr...

Page 7: ...part of maintaining a safe system To reduce the risk of static sparking ground the pump Check your local electrical code for detailed grounding instructions for your area and type of equipment Be sure to ground all of this equipment D Pump use a ground wire and clamp as shown below D Truck bed or platform according to your local code D Fluid hoses use only electrically conductive hoses D Air compr...

Page 8: ...or reading multiply the pump ratio by the air pressure you set on the regulator gauge Example 15 1 ratio x 100 psi air 1500 psi fluid output 15 1 ratio x 7 bar air 105 bar fluid output WARNING Never operate the pump with the warning plate 20 or the identification plate 40 removed These plates protect your fingers from pinching or am putation by moving parts in the air motor Starting and Adjusting ...

Page 9: ...306531 9 Notes ...

Page 10: ... reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 1 To reduce the risk of skin injection static sparking or splashing Relieve the Pressure before flush ing 2 Remove the spray tip 3 Hold a metal part of the gun firmly to the side of a grounded metal pail Use the lowest possible fluid pressure when flushing Lubric...

Page 11: ... hours 1 Relieve the pressure Follow the Pressure Relief Procedure on page 8 2 Using a 1 4 nut driver remove the six screws 24 from one of the muffler plates 20 or 40 and remove the muffler plate See Fig 4 3 Check to see that the air motor piston is at the top of the stroke If it is not first read the warning above Then while keeping your fingers away from moving parts apply very low pressure air ...

Page 12: ... supply container Refill and reprime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air motor Erratic pump operation Empty fluid supply container Refill and reprime or flush Held open or worn intake valve or piston packings Clear service Pump operates but output is low on the up stroke Held open or worn piston or packings Clear service Pump operates but o...

Page 13: ...e pump from its mounting and clamp the air motor base 55 in a vise 4 Use a strap wrench on the riser tube 12 to screw it out of the air motor base 55 5 Pull the connecting rod 10 down as far as it will go 6 Use a hammer and punch to remove the roll pin 4 Unscrew the connecting rod 10 See Fig 6 CAUTION Do not damage the plated surface of the trip rod 54 Damaging the surface of the trip rod can resu...

Page 14: ...valve poppets 53 for cracks To remove the exhaust valve poppets 53 stretch them out and cut them with a sharp knife 13 Remove one muffler plate 20 or 40 Pull the piston 59 up out of the base Remove the throat packing nut 42 and packings See Fig 6 Reassembly 1 Clean all the parts in a compatible solvent and inspect for wear or damage Check the polished surfaces of the piston 59 piston rod 41 and cy...

Page 15: ...screws 25 9 Manually push on the piston rod 41 to move the piston 59 up as far as it will go Grip the trip rod 54 with padded pliers and screw the cylinder cap nut 47 onto the trip rod Pull the piston rod 41 to move the piston down Be sure the o ring 27 is in place at the top of the cylinder 51 and screw the cap nut into the cylinder 10 Screw the connecting rod 10 into the piston rod 41 and secure...

Page 16: ...page 8 1 Flush the pump 2 Relieve the Pressure 3 Disconnect the hoses remove the pump from its mounting and clamp the air motor base in a vise 4 Unscrew the intake valve body 22 from the riser tube 12 See Fig 9 Disassemble the intake valve 5 Clean and inspect the parts for wear or damage and replace parts as needed Unless further service is needed reassemble and reinstall the intake valve using li...

Page 17: ... base 55 Lubricate the parts with a light waterproof grease 9 Install the seal 16 packing 17 bearing 18 gasket 6 seat 19 and ball 2 on the piston body 13 The check ball seat 19 may be re versed to provide a new seat Screw the piston body 13 into the piston coupling 14 10 Install the gasket 7 Screw the riser tube 12 into the air motor base 55 11 Reinstall the ball 3 gasket 7 ball stop 21 and other ...

Page 18: ... Parts 10 14 2 19 6 18 17 12 3 22 21 13 15 47 27 51 35 29 37 31 30 28 34 33 32 33 54 57 58 36 59 45 41 4 38 55 20 24 60 63 25 40 4 53 39 42 44 43 50 48 49 16 46 7 04213B Model 206405 Series K 35 lb pail size 7 7 ...

Page 19: ...4 PIN pivot 2 31 167585 SPRING helical compression 2 32 158367 GROMMET rubber 2 33 160261 NUT adjusting 4 34 160618 WIRE lock 2 35 172867 ACTUATOR valve 1 36 160621 O RING nitrile rubber 1 37 160623 ARM toggle 2 38 160624 O RING nitrile rubber 1 39 160625 O RING nitrile rubber 1 40 234577 PLATE identification with muffler 1 41 160639 ROD piston 1 42 160640 NUT packing 1 43 160641 WASHER backup 1 4...

Page 20: ...Series J 120 lb drum size Model 206700 Series J 400 lb drum size 10 14 2 19 6 18 17 12 3 22 21 13 15 27 51 35 29 37 31 30 28 34 33 32 33 54 57 58 36 59 45 41 4 38 55 20 24 60 63 25 40 4 53 39 42 44 43 50 48 49 16 46 7 04214B 47 7 7 ...

Page 21: ...8 6 27 156698 O RING nitrile rubber 1 28 158360 YOKE rod trip 1 29 158362 PIN toggle 2 30 158364 PIN pivot 2 31 167585 SPRING helical compression 2 32 158367 GROMMET rubber 2 33 160261 NUT adjusting 4 34 160618 WIRE lock 2 35 172867 ACTUATOR valve 1 36 160621 O RING nitrile rubber 1 37 160623 ARM toggle 2 38 160624 O RING nitrile rubber 1 39 160625 O RING nitrile rubber 1 40 234577 PLATE identific...

Page 22: ...22 306531 Notes ...

Page 23: ...iter at 7 bar up to 30 cfm with pump operated at 180 psi and 66 cycles min up to 0 84 m3 min with pump operated at 12 bar and 66 cycles min Pump cycles per gallon liter 90 24 Delivery 0 66 gallons minute 3 liters minute Maximum recommended pump speed 66 cycles min 0 7 gpm 32 liter min Recommended speed for optimum pump life 15 to 25 cycles per min Wetted parts Carbon Steel Brass Copper Aluminum PT...

Page 24: ...agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for ...

Reviews:

No comments

Related manuals for SERIES J

CONTROL SPRAY QX5

Brand: WAGNER Pages: 16

CAPspray CS9100

Brand: SprayTECH Pages: 17

Ultra Sonic Boom 41218

Brand: Toro Pages: 20

FinishControl 3500

Brand: WAGNER Pages: 132

Brand: PELHAM & WHITE Pages: 8

Brand: Graco Pages: 27

Brand: Graco Pages: 72

OptiSelect Pro GM04

Brand: Gema Pages: 52

Brand: Grant-bio Pages: 12

Brand: Wagner colora Pages: 4

Brand: Harbor Freight Tools Pages: 4

Brand: Eastwood Pages: 2

Brand: Tritech Pages: 60

Brand: Yard force Pages: 24

TexSpray HTX 258740

Brand: Graco Pages: 4

TexFinish 1500 248650

Brand: Graco Pages: 36

Brand: SATA Pages: 512

Brand: Graco Pages: 23

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands