Graco RoadLazer RoadPak 24G677 Operation Download

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Operation

RoadLazer

™

RoadPak

™

Line Striping System

- For the Application of Road Marking and Reflective Coatings -

- For Professional Use Only -

List of Models (see page 2)

2900 psi (20 MPa, 200 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

3A1214D

ENG

ti15835b

Summary of Contents for RoadLazer RoadPak 24G677

Page 1: ...on of Road Marking and Reflective Coatings For Professional Use Only List of Models see page 2 2900 psi 20 MPa 200 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 3A1214D ENG ti15835b ...

Page 2: ... 8 24G632 RoadLazer RoadPak Control 9 24G633 Road View Camera System 10 24G634 RoadPak Pointer System Part Number Description 24G677 RoadPak System Option 1 1 3 5 7 8 10 24G679 RoadPak System Option 2 1 3 5 7 8 9 10 24G681 RoadPak System Option 3 1 4 5 7 8 10 24G683 RoadPak System Option 4 1 4 5 7 8 9 10 24G685 RoadPak System Option 5 2 3 6 7 8 10 24G687 RoadPak System Option 6 2 3 6 7 8 9 10 24G6...

Page 3: ...the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ...

Page 4: ...Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death Do not operate in an enclosed area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious inj...

Page 5: ...is the main control for the RoadLazer system and turns the spray guns and accessories on and off Front Guidance System The Front Mechanical Guidance System provides the user with a pointer for alignment on either the left or right side of the vehicle Video Guidance System optional The Video Guidance System provides the user with video of a bore sight view for alignment on either the left or right ...

Page 6: ...Component Identification 6 3A1214D Component Identification ti15836b B N C D E F G H J R M Z L AH AG AF AE AC AB AA P S T W X A Y K Q AJ AD ...

Page 7: ...es pressure Q Battery Provides power to start the Engine and Control Box R Compressor Provides an air supply for the solenoids and pressurizes the bead tanks S Hydraulic Reservoir Holds 4 gallons 15 1 liters of hydraulic oil for the hydraulic pump T I O Cable Carries electronic control signals from the Controller to the RoadLazer W Programmable Skipline Controller Allows the user to program the op...

Page 8: ... mounting the RoadPak on the vehicle firmly secure the RoadPak to the vehicle using the tie down brackets at all four corners or by bolting the RoadPak through the bed of the truck to the frame in all four loca tions RoadLazer needs to be properly secured to prevent it from moving during transportation and operation Paint drums are heavy and could shift from side to side when the vehicle is corner...

Page 9: ...h tightening rod hole D 2 Tighten nut until the hitch insert bracket is pulled securely to the receiver and no play is seen between the two parts 3 Install the height adjustment bracket 303 to the hitch insert bracket with bolts 312 washers 307 and nuts 315 Ensure the height adjustment bracket is installed level 4 Install stow bracket 302 to height adjustment bracket 303 with bolts 312 washers 307...

Page 10: ...ientation 1 Slide the RoadPak mounting arms 304 between the two fork lift channels in the frame 2 Depending on where the RoadPak is located on the vehicle determines which holes to bolt through on the RoadPak frame There are 8 possible mounting holes for each mounting arm Fasten to at least two holes on each side 3 Hand tighten bolts 312 nuts 315 and washers 307 to mounts ti16441a ti16661a ti16656...

Page 11: ...ce torque to 28 ft lb 6 Install stow bracket 302 to height adjustment bracket 303 Locate the bottom of the stow bracket 21 in to 25 in 53cm 63cm from the ground Ensure the stow bracket is installed level NOTE It is recommended to bolt the mounting bracket through the bed of the vehicle to the frame of the vehicle ti16912a 315 307 312 303 ti16787a 21 in 25 in 53 cm 63 cm 302 ti16916a ...

Page 12: ... where the RoadPak is mounted on the vehicle 2 Slide the RoadPak mounting brackets 304 through the cut out holes in the frame and hand tighten the mounting arms to the brackets with bolts 312 washers 307 and nuts 315 3 Install the height adjustment bracket to the RoadPak mounting arms 303 4 Use wrench to tighten all bolts to lock into place torque to 28 ft lb ti16657a ti16786a 316 318 307 315 ti16...

Page 13: ...s 1 To shorten the beam to 75 75 in long cut 12 in from the end the beam towards the next hole on the beam To shorten the beam to 60 in cut 27 75 in from the end of the beam towards the third hole as shown below 2 After determining the desired length slide the beam into the bracket on the channel Gun Arm Installation 24G628 24G629 1 Position the gun arm assembly next to the vehicle 2 Pull the slid...

Page 14: ... at the end of the slide beam and secure the hose bundle to the height adjustment bracket with a rubber pad and hose clamp 320 6 Lift gun arm to a vertical position and slide it over the stow bracket 7 Rest the gun arm on the stow bracket and position the stop to sit properly on the stow bracket Slide the pin 321 through the gun arm bracket and stow bracket to secure the gun arm Tighten the two bo...

Page 15: ...Setup 3A1214D 15 Hose Routing to Pumps and Tanks ...

Page 16: ...r full movement 3 Put gun arm back to the stow position and pin it into place Center the slide beam to the vehicle Lock the slide beam and gun arm into place by engaging the clamps for each Hose Connection 1 Install suction tubes to the RPS 2900 pump and route to paint drum 2 Install return line from the RPS 2900 filter assembly and route back to the paint drum 3 Install paint lines to RPS 2900 fi...

Page 17: ...or strain relief S on the con nection 2 Connect control cable to the junction box Fasten cable to cable clamp for strain relief S on the con nection 3 Route the control cable to the cab of the vehicle without pinching the cable Connect the cable to the control box Route cable through the cable clamp for strain relief on the connection ti16914a ti16596a S ti16595a S ti16601a ...

Page 18: ...ts 358 5 Slide support bar 351 through brackets 355 and tighten fasteners to secure in place 6 Assemble extension clamp to support bar 7 Insert indicator rod 362 into guide extension arm 352 and secure in place with knob 354 8 Adjust the indicator rod by loosening extension clamps and sliding the guide extension arm 352 to desired position Secure by tightening knob 354 Install and Align Front Mech...

Page 19: ...een fully relieved after following the steps above very slowly loosen the hose end coupling and relieve pressure gradually Then loosen it completely Then clear the valve or hose Bead System Pressure Relief 1 Relieve air pressure in bead tank by turning bead system valve to OFF position INJECTION HAZARD The system pressure must be manually relieved to pre vent the system from starting or spraying a...

Page 20: ...bead system valve to OFF position 5 Remove cover from bead tank 6 Screen reflective materials to prevent debris from entering tank 7 Load bead tank with reflective materials Set Up Slide Beam and Gun Arm 1 Unlock gun arm clamp and slide beam clamps 2 Pull slide beam to left or right side of vehicle Lock slide beam clamps 3 Remove gun arm from upright stowed position and slide to end of boom Slowly...

Page 21: ... fitting connections are tight 8 Turn hydraulic lines to closed position 9 Turn pump lever by guns clockwise 1 4 turn to OFF position 10 Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid Attach ground wire to pail and to earth ground 11 Turn prime valve down 12 Install clean inlet strainer NOTE There must be a minimum of 0 5 in between bottom of strainer...

Page 22: ... fluid comes out of return lines set hydraulic valve to OFF position 4 Place suction hoses in paint drums 5 Open hydraulic valve to activate pumps Gasoline is extremely flammable and explosive under certain conditions Fuel could spray from the fuel line connector when it is disconnected from engine Fuel could come in contact with the hot muffler and cause fire or explosion To reduce the risk of fi...

Page 23: ...Control ler see Skipline Controller manual 4 Place an empty pail under spray guns to catch drainage from spray guns 5 Set hydraulic valve s to ON position to activate pumps 6 Turn off guns with Programmable Skipline Control ler Turn on Bead System 1 Turn bead system valve to ON position 2 Set desired bead tank pressure by turning regulator knob 3 Remove and secure ground strap from earth ground 4 ...

Page 24: ...ompatible solvent Place paint suction hose in pail 6 Place paint return lines in empty pail 7 Open all paint pump dump valves 8 Turn on Programmable Skipline Controller NOTE Unit will not start until Controller is turned ON 9 Start Engine as follows a Set Choke ON b Set throttle c Turn key d After engine starts set choke to OFF e Set throttle to half speed 10 Set hydraulic valve to ON position to ...

Page 25: ...drainage from spray guns 15 Turn guns on with Programmable Skipline Controller 16 Set hydraulic valves to ON position to activate pumps 17 When water solvent comes out of spray gun set hydraulic valve to OFF position 18 Turn off guns with Programmable Skipline Controller 19 Shut off engine and Programmable Skipline Control ler 20 Leave paint pump dump valves and spray gun ball valves open 21 Remov...

Page 26: ...Unlock gun arm red handled clamp on slide beam 2 Lift gun arm up from ground and push in to center of RoadLazer 3 Pull gun arm hitch pin out of frame 4 Put gun arm hitch pin back in frame and secure with clip 5 Unlock two red handled clamps and center the slide beam on the vehicle 6 Lock three red handle clamps to secure the slide beam and gun arm ti16425a ti16422a ti15837a ti16923a ti16915a RoadL...

Page 27: ...nditions per ISO 3744 Sound power level 111 7 dB A Sound pressure level 91 7 dB A Weight 24G624 1 Pump RoadPak 850 lb 386 kg 24G625 2 Pump RoadPak 950 lb 431 kg 24G629 2 Pump Gun Arm 134 lb 61 kg 24G627 Slide in Mounting Frame 170 lb 77 kg 24G626 Hitch Mounting Frame 120 lb 54 kg Engine Kohler 18 HP Hydraulic oil reservoir capacity 4 gallons 15 liters Compressor Oil 9502 SAE 30W non detergent oil ...

Page 28: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation an...

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