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6

306839

Setup

Components and Accessories (continued)

Refer to Fig. 2.

WARNING

A red-handled main air bleed valve (V), pump air
bleed valve (G), and fluid drain valve (L) are re-
quired. These accessories help reduce the risk of
serious injury, including fluid injection and splashing
of fluid in the eyes or on the skin, and injury from
moving parts if you are adjusting or repairing the
pump.

The red-handled main air bleed valve (V) shuts off
and relieves the air to the pump and ram. Order
Part No. 113218. The ram will hold pressure if the
ram director valve (U) is in the horizontal (neutral)
position. To relieve air pressure in the ram, close
the red-handled bleed valve (V) and move the
director valve (U) to DOWN. The ram will slowly
drop.

The pump air bleed valve (G, supplied) relieves air
trapped between it and the pump after the air is
shut off. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.

The fluid drain valve (L) assists in relieving fluid
pressure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient. Order Part No. 210658 (3/8 npt).

Air Line

D

The red-handled main air bleed valve (V) is
required in your system to shut off the air supply to
the pump and ram (see the WARNING above).
When closed, the valve will bleed off all air in the
ram and pump, and the ram will slowly drop. Be
sure the valve is easily accessible from the pump,
and is located upstream from the air manifold (D).

D

The pump air bleed valve (G) is required in your
system to relieve air trapped between it and the air
motor when the valve is closed (see the WARNING
above). Be sure the valve is easily accessible from
the pump, and is located downstream from the
pump air regulator (H).

D

The air pressure relief valve (X) limits air pres-
sure to the pump, to prevent overpressurization.

D

The pump air regulator (H) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump.  Locate the regulator close to the pump,
but upstream from the pump air bleed valve (G).

D

The air manifold (D) has a swivel air inlet. It
mounts to the ram, and provides ports for connect-
ing lines to air-powered accessories.

D

An air line filter (J) removes harmful dirt and
moisture from the compressed air supply.

D

A second air bleed valve (K) isolates the air line
accessories for servicing. Locate upstream from all
other air line accessories.

D

The ram air regulator (T) controls the air pressure
to the ram.

D

The ram director valve (U) controls the raising
and lowering of the ram.

D

The air release valve (W) opens and closes the
flow of air to assist raising the wiper plate (C) out of
an empty pail.

Fluid Line

Install the following accessories in the locations shown
in Fig. 2, using adapters as necessary:

D

A fluid drain valve (L) is required in your system
to relieve fluid pressure in the hose and gun/valve
(see the WARNING at left). Screw the drain valve
into the open branch of a tee mounted in the fluid
line. Install the drain valve pointing down, but so the
handle will point up when opened.

D

A gun or valve (N) dispenses the fluid. The gun
shown in Fig. 2 is a dispensing gun for highly
viscous fluids.

D

A gun swivel (P) allows freer gun/valve move-
ment.

Air and Fluid Hoses

Be sure all air hoses (S) and fluid hoses (R) are prop-
erly sized and pressure-rated for your system. Use
only electrically conductive hoses. Fluid hoses must
have spring guards on both ends. Use of a short whip
hose (M) and a swivel (P) between the main fluid hose
(R) and the gun/valve (N) allows freer gun/valve move-
ment.

Summary of Contents for Quiet Severe-Duty Bulldog

Page 1: ...Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for model numbers ratios and maximum working pressures Table of Contents Warnings 2 Setup 5 Operation...

Page 2: ...serious injury D This equipment is for professional use only D Read all instruction manuals tags and labels before operating the equipment D Use the equipment only for its intended purpose If you are...

Page 3: ...ve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 9 if the spray tip nozzle clogs and before clean ing checking or servicing the equipment D Tighten all fluid con...

Page 4: ...including solvent rags and gasoline D Electrically disconnect all equipment in the spray dispense area D Extinguish all open flames or pilot lights in the spray dispense area D Do not smoke in the sp...

Page 5: ...and the ram will be easily accessible Ensure that there is sufficient overhead clearance when the ram is fully raised Refer to Dimensions on page 15 Using the holes in the ram base as a guide drill fo...

Page 6: ...m the pump and is located downstream from the pump air regulator H D The air pressure relief valve X limits air pres sure to the pump to prevent overpressurization D The pump air regulator H controls...

Page 7: ...Filter K Bleed Type Master Air Valve for acc L Fluid Drain Valve required M Electrically Conductive Fluid Whip H N Airless Spray Gun or Dispensing Va P Gun Valve Swivel R Electrically Conductive Flui...

Page 8: ...8 306839 Notes...

Page 9: ...guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Starting and Adjusting the Ram 1 Refer to Fig 3 Close all air regulators...

Page 10: ...rom the ground When the pail is empty follow this procedure to load a new pail of material 1 Stop the pump A by closing the pump air bleed valve G 2 Before raising the wiper plate locate the pushbut t...

Page 11: ...B Ram C Wiper Plate G Pump Air Bleed Valve required for pump H Pump Air Regulator T Ram Air Regulator U Ram Director Valve X Air Release Valve JJ Pump Bleeder Valve out of view KK Wiper Plate Vent Ha...

Page 12: ...l 222529 only 12 306839 Parts Part No 231047 Series B 25 1 Ratio Bulldog Pump with standard air motor Includes items 1 34 45 46 Part No 222529 Series B shown 25 1 Ratio Severe Duty Bulldog Pump with s...

Page 13: ...19 mm long 1 10 160343 CLAMP wiper plate seal 4 11 162440 O RING nitrile rubber 1 12 166560 STEM probe 1 13 167594 WIPER rubber 1 14 200118 HOSE air cpld 1 4 npt mbe 1 4 6 3 mm ID 32 813 mm long 1 15...

Page 14: ...psi 7 bar 0 7 MPa 100 psi 223987 Quiet Severe Duty Bulldogr 223986 25 1 172 bar 17 MPa 2500 psi 7 bar 0 7 MPa 100 psi 10 bar 1 0 MPa 150 psi 7 bar 0 7 MPa 100 psi Sound Pressure Levels dBa measured at...

Page 15: ...n 1201 mm 47 25 in 279 mm 11 in 356 mm 14 in 356 mm 14 in 432 mm 17 in 546 mm 21 5 in 83 kg 182 lb 222529 1632 mm 64 25 in 1201 mm 47 25 in 279 mm 11 in 356 mm 14 in 356 mm 14 in 432 mm 17 in 546 mm 2...

Page 16: ...of parts labor and transportation DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser s sole and exclusive remedy and are in lieu of any other warranties express or implied inc...

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