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Series Progressive Lubrication Systems Installation Guide

L40000

Page 11

Component Flushing Procedure 

(continued)

Coat the I.D. of the tubing with a clean rust inhibitor such 

6. 

as WD 40 or SP-350. This is best accomplished by filling 
the tubing with the fluid and then allowing it to drain out 
(see Figure 21).

 

NOTE

: It is not necessary to wait for the tubing to become dry 

after Step 5 since the rust inhibitors recommended in Step 6 are 
water displacing types.

Figure 21

Cap the open ends of the tubing. If the capped tubes are 

7. 

to be stored before installation, this prevents humid air, 
dirt, and airborne contami nants from entering the clean 
tubes. During installation leave the caps on the tubes as 
long as possible to minimize the risk of contamina tion. 
If the tubing is installed directly onto a machine after 
the cleaning operations, cap any open ends during the 
installation process until all connections are made and 
checked in order to prevent humid air and dirt or dust 
gain ing access to the cleaned surfaces.

The above procedures will completely clean tub ing of all 
contaminants except for any rust that may be present in the 
bends and middle portion of the tubing where the brush may 
not have been able to reach. The rust inhibitors will provide 
protection for up to six months of storage.

Proper filtration of the lubricant is essential if sys tem 
and equipment damage is to be avoided. Some machine 
components, such as high-speed bearings, may require higher 
levels of lubricant filtration than others. Filters are available 
in sever al micron and pressure ratings to satisfy a variety of 
system filtration requirements. It is recom mended that the 
lubricant in any lubrication system should be filtered to the 
minimum level recommended by the Society of Automotive 
Engi neers (SAE) which corresponds to the ISO Stan dard 4406 
ratings/specifications of ISO 18/14. It should be noted that 
although Series-Progressive system components are designed 
to tolerate con tamination levels worse than ISO 18/14, 
individual components in the machine may require even higher 
levels of cleanliness and filtration.

LUBRICANT FILTRATION REQUIREMENTS

System problems often caused by contaminated fluid can be 
avoided. Potential sources of fluid or lubricant contamina tion 
are:

  Contaminated new oil

• 

  Built-in contamination resulting from inade quate 

• 

component cleaning procedures before or during system 
installation

  Ingressed contamination from open reservoir vents and fill 

• 

ports, inadequate or worn seals, or components left open 
during maintenance procedures

Graco lubrication system components are de signed and 
manufactured to high standards in tended to maximize 
tolerance to particulate and chemical contaminants. However, 
Graco’s products, as well as those provided by other 
manufacturers of fluid-handling components, can operate 
at their optimum design capability only when supplied with 
properly cleaned and filtered fluids and lubricants.

Summary of Contents for Progressive Series

Page 1: ...COMPONENT INSTALLATION TUBING AND PIPE CLEANING SYSTEM LUBRICANT PREFILLING Series Progressive Lubrication ...

Page 2: ... For instance a series progressive system divider valve may be shipped fully assembled and ready for assembly whereas some peripheral accessories such as limit switches performance indicators proximity switches etc may be packed separately to re duce risk of damage during shipment Refer to the lubrication schematic to determine the location of each component and accessory For those com ponents and...

Page 3: ... INSTALLATION GUIDELINES The positioning and orientation of components rel ative to each other is essential to ensure the cor rect function and operation of any centralized lu brication system Even if the proper components have been selected improper positioning may make it more difficult to purge air out of the total system when air bleeding procedures are per formed Any trapped air left in the l...

Page 4: ...ions operate parallel to the floor Avoid mount ing the divider valves in such a way that they are tilted relative to the floor plane or perpen dicular to it see Figure 4 Figure 3 MOUNTING THE PUMP All pump and reservoir package combinations incorporate a method for attaching them to a suit able mounting surface The pump should be located such as to make it the lowest component in the lubrication s...

Page 5: ...e special considerations and hardware CAUTION If a weld in place mounting plate is be ing installed the plate should be welded in place prior to mounting the divider valve assembly in order to pre vent damage to the internal 0 rings by heat generated during the welding op eration Figure 5 be placed as close as possible to the final lubrication point see Figure 6 This prevents drainage of lubricant...

Page 6: ...to install check valves at the outlet of distribution assemblies Series Progressive divider valves incorporate an integral check valve internally located at each outlet port which is effective in preventing lubricant backflow through the feeder However it is important to note that the pressure will eventually equalize due to metal to metal seal not being bubble tight Therefore if it is desired to ...

Page 7: ...with ease of installation and removal Adhering to this strategy reduces the cumulative pressure drop in any type of system and results in reduced stress upon all of the system components Some additional related guidelines offered by the manufacturers of the components are Avoid straight short runs of tubing These re quire a bend to facilitate removal and to allow it to compensate for the strains g...

Page 8: ...ssary to keep tubing securely in place see Figure 13 When installing hose on a moveable compo nent cycle the component to both extremes of its range of travel Then use anchor blocks or swivel fittings to ensure that the hose is not crushed or severely bent when the machine is operating see Figure 14 Bend tubing so that it conforms as closely as possible to the contour of the surface or object it i...

Page 9: ...rating problems via cumulative degradation of any components damaged during the first operat ing period of the system Therefore to avoid any partial or complete failure of the equipment when it is placed in operation conductors and other sys tem components must be thoroughly cleaned and inspected prior to the system installation assem bly and operation There are two recommended procedures for prop...

Page 10: ...e of the tubing by inject ing fluid 3 into both ends with a high pressure approximately 500 psi water jet gun similar to those used at a self serve car wash see Fig ure 19 Figure 17 Figure 18 Prepare a cleaning fluid mixture by adding four ounces 4 of Bemite 136 to one gallon of water This mixture will clean the tubing neutralize any acidic residue and provide temporary surface protection for a pe...

Page 11: ...ment damage is to be avoided Some machine components such as high speed bearings may require higher levels of lubricant filtration than others Filters are available in sever al micron and pressure ratings to satisfy a variety of system filtration requirements It is recom mended that the lubricant in any lubrication system should be filtered to the minimum level recommended by the Society of Automo...

Page 12: ...nstrates several examples of the types of filters recommended for use in lubricant dispensing systems and their proper locations within the system Proper selection and location of filters will ensure compliance with the bearing or machine tool manufacturer s cleanliness require ments for maintaining the operating specifications and warranty ...

Page 13: ... will insure that lubricant is immediately available to every lube point upon machine start up protecting them from any potential damage In order to simplify prefilling it is divided into three separate procedures Filling the lines connecting the secondary di vider valves to the lube points divider valve assembly and for any other secondary divider assemblies in the system NOTE Do not replace any ...

Page 14: ...t of the master divider valve Connect a hand pump filled with clean filtered lubricant 2 to the indicator port closest to the lube output port that is feeding the line to the secondary divider valve Stroke the hand pump to fill the line between the master 3 divider valve and secondary divider valve Continue to stroke the pump until the lubricant purges all 4 of the air out of the internal pas sage...

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