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308200

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Technical Data (222839 Monark)

To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid
flow (lpm/gpm) and operating air pressure (psi/MPa/bar):

1.

Locate fluid flow rate along bottom of chart.

2.

Follow vertical line up to intersection with selected fluid outlet
pressure curve.

3.

Follow left to scale to read fluid outlet pressure.

To find Pump Air Consumption (m

#

/min or scfm) at a specific

fluid flow (lpm/gpm) and air pressure (psi/MPa/bar):

1.

Locate fluid flow rate along bottom of chart.

2.

Read vertical line up to intersection with selected air consump-
tion curve.

3.

Follow left to scale to read air consumption.

A

180 psi (1.25 MPa, 12.5 bar) air pressure

B

100 psi (0.7 MPa, 7 bar) air pressure

C

70 psi (0.49 MPa, 4.9 bar) air pressure

D

40 psi (0.28 MPa, 2.8 bar) air pressure

0

1000

2000

3000

4000

0.000

0.120

0.240

0.360

psi

MPa, bar

gpm

liters/minute

0.435

0.870

1.306

1.741

28, 280

21, 210

7, 70

14, 140

FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL)

FLUID OUTLET PRESSURE

0

6

12

18

24

30

0.000

0.120

0.240

0.360

scfm
m

#

/min

gpm

liters/minute

0.435

0.870

1.306

1.741

FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL)

AIR CONSUMPTION

A

B

C

A

B

C

0.504

0.672

0.336

A

180 psi (1.25 MPa, 12.5 bar) air pressure

B

100 psi (0.7 MPa, 7 bar) air pressure

C

70 psi (0.49 MPa, 4.9 bar) air pressure

D

40 psi (0.28 MPa, 2.8 bar) air pressure

0.84

Air Consumption

Fluid Outlet Pressure

D

D

0.168

0

1000

2000

3000

4000

0.000

0.120

0.240

0.360

psi

MPa, bar

gpm

liters/minute

0.435

0.870

1.306

1.741

28, 280

21, 210

7, 70

14, 140

FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT)

FLUID OUTLET PRESSURE

0

6

12

18

24

30

0.000

0.120

0.240

0.360

scfm
m

#

/min

gpm

liters/minute

0.435

0.870

1.306

1.741

FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT)

AIR CONSUMPTION

A

B

C

A

B

C

0.504

0.672

0.336

0.84

Air Consumption

Fluid Outlet Pressure

0.168

Summary of Contents for Monark 222839

Page 1: ...ure 4600 psi 32 MPa 317 bar Maximum Fluid Working Pressure Table of Contents Symbols 2 Warnings 2 Installation 5 Operation 8 Service Troubleshooting 11 Required Tools 12 Disconnecting the Displacement...

Page 2: ...or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure stated on...

Page 3: ...sing D Lock the gun valve trigger safety when you stop spraying dispensing D Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure stop spraying dispensing cl...

Page 4: ...including solvent rags and gasoline D Electrically disconnect all equipment in the spray dispense area D Extinguish all open flames or pilot lights in the spray dispense area D Do not smoke in the sp...

Page 5: ...l Installation on page 7 shows the pump A mounted on a pneumatic elevator cart B The pump may also be mounted on a 19 liter 5 gal pail ram In either case it is used with a wiper plate C Refer to the s...

Page 6: ...ground wire and clamp See Fig 1 Loosen the grounding lug locknut W and washer X Insert one end of a 1 5 mm 12 ga minimum ground wire Y into the slot in lug Z and tighten the locknut securely Connect...

Page 7: ...Valve H Air Line Lubricator J Bleed Type Master Air Valve required for pump K Air Regulator L Air Line Filter M Bleed Type Master Air Valve for accessories N Fluid Drain Valve required P Fluid Pressur...

Page 8: ...n valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger safety 7 Open the drain valve required in your system having a container...

Page 9: ...n the bleeder valve 33 slightly See Fig 7 on page 16 Use the bleeder hole on the underside of the valve housing as a priming valve until the fluid appears at the hole Close the bleeder valve NOTE When...

Page 10: ...a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency...

Page 11: ...h ram or pneumatic elevator cart Worn packings in displacement pump Replace packings Pump operates but output is low on down stroke Fluid too heavy for pump priming Use bleeder valve see page 9 use wi...

Page 12: ...p is charged with air the priming piston can severely injure or amputate a hand or finger or break a tool caught between it and the intake cylinder The air motor piston located behind the air motor pl...

Page 13: ...or a 17 mm box or socket wrench 3 Place the coupling nut 104 on the displacement rod 1 then place the collars 105 in the nut Screw the nut onto the connecting rod 103 loosely Hold the connecting rod f...

Page 14: ...Take care not to drop the assembly U as it comes free Set the check valve assembly aside for disassembly later 7 Inspect the rod guide 17 while in place in the housing 16 Remove the rod guide only if...

Page 15: ...nicks scoring or wear Fig 5 12 15 0205 Brass Rod 16 To disassemble the intake check valve assembly U place the nut 27 in a vise and unscrew the intake valve body 25 from the nut using a 25 mm wrench...

Page 16: ...IL OF THROAT PACKINGS 7 11 8 23 25 9 10 1 DETAIL OF INTAKE CHECK VALVE 17 18 26 19 13 DETAIL OF PISTON CHECK VALVE 11 REF 17 REF 16 REF V See detail at left 27 30 AA BB 1 3 2 1 Remove Leave installed...

Page 17: ...d 1 Install the assembled piston guide seat on the piston 13 Apply thread lubri cant to the female threads of the piston and screw the piston assembly onto the rod using a 15 mm wrench on the piston f...

Page 18: ...w intake valve seal 26 and slide it onto the rod being careful not to damage the seal when passing over the flats of the rod Slide the seal up until it reaches the packing nut 27 Apply thread lubrican...

Page 19: ...10 8 11 7 9 10 8 11 Torque to 35 41 NSm 26 30 ft lb If removed apply PTFE tape to threads Bleed hole must face toward bottom of outlet housing 9 Torque to 159 221 NSm 117 163 ft lb Flat side must fac...

Page 20: ...3 103 184162 ROD adapter 1 104 184100 NUT coupling 1 105 184131 COLLAR coupling 2 106 109209 NUT hex self locking with 3 nylon insert M10 x 1 5 107 222814 PUMP displacement 1 see pages 23 22 for part...

Page 21: ...t 1 see 306982 for parts 102 24B190 KIT tie rod 3 103 184160 ROD adapter 1 104 184100 NUT coupling 1 105 184131 COLLAR coupling 2 106 109209 NUT hex self locking with 3 nylon insert M10 x 1 5 107 2228...

Page 22: ...222814 Series A Displacement Pump includes items 1 33 01062B 12 1 REF 2 3 n n 6 8 9 10 14 11 15 21 1 27 26 l l 19 18 21 REF 24 23 7 10 4 n 33 25l 16 17 20 30 l 13 n5 22 42 22 308200 Displacement Pump...

Page 23: ...ke valve sst 1 19 l 184296 SEAL acetal 1 20 184437 CYLINDER intake sst 1 21 184117 ROD priming piston sst 1 22 184440 NUT priming piston sst 1 23 184439 PISTON priming sst 1 24 184438 GUIDE priming pi...

Page 24: ...1 gal 130 Maximum recommended pump speed for continuous operation 40 cycles min Maximum recommended pump speed 60 cycles min Maximum flow at 60 cycles min 1 74 liters min 0 46 gpm Air motor effective...

Page 25: ...0 000 0 120 0 240 0 360 psi MPa bar gpm liters minute 0 435 0 870 1 306 1 741 28 280 21 210 7 70 14 140 FLUID FLOW TEST FLUID 1900 CENTIPOISE OIL FLUID OUTLET PRESSURE 0 6 12 18 24 30 0 000 0 120 0 2...

Page 26: ...Maximum recommended pump speed for continuous operation 40 cycles min Maximum recommended pump speed 60 cycles min Maximum flow at 60 cycles min 2 28 liters min 0 6 gpm at 60 cycles min Air motor effe...

Page 27: ...0 3000 4000 5000 0 00 0 15 0 30 0 45 0 60 psi MPa bar gpm liters minute 0 57 1 14 1 70 2 28 35 350 28 280 14 140 21 210 FLUID FLOW TEST FLUID 1900 CENTIPOISE OIL FLUID OUTLET PRESSURE 0 6 12 18 24 30...

Page 28: ...200 Dimensions Pump A B C D Model 222 839 1147 mm 365 mm 782 mm 328 mm 45 2 in 14 35 in 30 8 in 12 9 in 222 907 1207 mm 418 mm 789 mm 328 mm 47 5 in 16 45 in 31 0 in 12 9 in Model 222907 Shown A B C D...

Page 29: ...ONARK PUMP 63 5 mm 2 50 22 2 mm 0 875 62 50 mm 2 461 38 5 mm 1 516 31 2 mm 1 230 54 1 mm 2 131 44 5 mm 1 750 7 1 mm 0 281 diameter 2 11 4 mm 0 449 diameter 3 63 5 mm 2 50 54 1 mm 2 130 31 25 mm 1 230...

Page 30: ...er remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any...

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