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Warnings 

4

332042D

EQUIPMENT MISUSE HAZARD

 

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

component. See 

Notes

 in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See 

Notes

 in all equip

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ment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about 

your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the 

Pressure Relief Procedure 

when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and 

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, includ

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ing eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is 

not limited to:

• Protective eyewear, and hearing protection. 

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac

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turer.

WARNING

Summary of Contents for Modu-Flo AL-5M

Page 1: ...only Part No Pneumatic 563304 563306 563308 563347 563348 563351 563353 563354 Hydraulic 563305 563307 563345 See page 2 for model information including maximum working pressure Important Safety Instr...

Page 2: ...06 AL 25M Pneumatic 30 1 Single 0 030 to 0 120 0 492 to 1 966 30 4 75 2 15 4 20 68 8 40 2 76 150 10 3 3000 206 8 Double 60 8 28 135 7 563308 AL 50M Pneumatic 30 1 Single 0 060 to 0 240 0 983 to 3 933...

Page 3: ...icable WARNING SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can res...

Page 4: ...urer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the en...

Page 5: ...2042D 5 Installation Component Identification Key A Single Acting S A Port B Double Acting D A Port C Mounting Holes D Lube Inlet Port E Lube Outlet Port F Adjustment Cover G Bleed Screw FIG 1 F B A C...

Page 6: ...able page 8 1 Follow the Pressure Relief Procedure page 6 2 Remove adjustment screw cap 12 and gasket 8 from adjustment screw 11 holding jam nut 9 with a wrench if necessary FIG 2 3 Place the adjustme...

Page 7: ...k between the pump and the manifold 1 Check for leakage past gasket 8 Replace gasket if required Jam nut is loose Check jam nut 9 to make sure it is tight against adjustment screw body 10 If the jam n...

Page 8: ...xagon 1 2 20 1 10 560741 BODY adjustment screw AL 5M 1 15R127 BODY adjustment screw AL 25M 1 557592 BODY adjustment screw AL 50M 1 11 557589 SCREW adjustment AL 5M 1 15R126 SCREW adjustment AL 25M 1 5...

Page 9: ...21 O RING 1 22 O RING 1 23 O RING 1 24 O RING 5 25 O RING 1 26 O RING 1 27 O RING 1 28 BALL sst 1 8 dia 2 29 SCREW bleed 10 32 x 1 4 1 30 RING retainer 1 31 RING retainer 1 33 BALL check chrome stl 3...

Page 10: ...1 3 BODY pump 1 4 560711 PLUG end 1 5 PISTON hydraulic 1 6 SEAT check valve 1 7 103345 SCREW cap sch 4 8 GASKET copper 1 9 556379 NUT 5 16 24 heavy hex hd 1 10 560741 BODY adjustment 1 11 557589 SCRE...

Page 11: ...560716 PLUG end 1 6 560717 PISTON hydraulic 1 7 103345 SCREW cap sch 4 8 GASKET copper md 1 9 NUT 7 16 20 heavy hex 1 10 15R127 BODY adjusting 1 11 15R126 SCREW adjusting 1 12 560738 CAP screw adjustm...

Page 12: ...Notes 12 332042D Notes...

Page 13: ...13 8 bar 13 8 MPa 138 bar Lube to Air Pressure Ratio 30 1 Lube to Hydraulic Pressure Ratio HLJ 5M and HLJ 25M 5 5 1 HJ 5X 2 2 1 Materials Lubricating Fluid Oil or grease up to NLGI 2 Wetted Parts Stee...

Page 14: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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