Graco MERKUR ES 24F150 Instructions - Parts Manual Download Page 30 | Manualshive

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Parts

30

3A0732P

Displacement Pump Parts

Part No. 24G701, Plated Steel

Part No. 24G702, Stainless Steel

ti32016a

119

125‡

117



116‡



110

113‡

‡123

‡102

‡106

103

‡112

107‡

111‡



109



‡122

‡121

‡120

‡114

105

124

‡104

‡126

15, see page 26

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Summary of Contents for MERKUR ES 24F150

Page 1: ...5 1 Spray Packages 30 1 Spray Packages 100 psi 0 7 MPa 7 0 bar Maximum Air Inlet Pressure See page 3 for model information including maximum fluid working pressure Important Safety Instructions Read a...

Page 2: ...ubleshooting 14 Repair 15 General Information 15 To Remove Intake Valve Only 15 Disconnect the Displacement Pump 15 Disassemble the Pump 16 Reassemble the Pump 16 Reconnect the Displacement Pump 16 Re...

Page 3: ...tainless Steel 24F153 A 30 1 3000 20 7 207 Air assisted G40 Stand Stainless Steel 24F154 A 30 1 3000 20 7 207 Airless Silver Plus Wall Plated Steel 24F155 A 30 1 3000 20 7 207 Airless Silver Plus Stan...

Page 4: ...un firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem...

Page 5: ...or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputat...

Page 6: ...Warnings 6 3A0732P...

Page 7: ...to the valve The pump air regulator F controls pump speed and outlet pressure by adjusting the air pressure to the pump The air pressure relief valve P opens automati cally to prevent overpressurizat...

Page 8: ...a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 25 megohms replace hose imme diately 3 Air comp...

Page 9: ...of the air hose to air inlet at base of gun H 5 Clip fluid and air hoses together with the supplied hose clips qty of 7 Space clips as needed 6 Attach the fluid suction kit J to the pump inlet FIG 2...

Page 10: ...he gun and relieve pressure gradually Then loosen completely to clear the obstruction c After following the steps above if the spray tip or hose still seems completely clogged very slowly loosen the t...

Page 11: ...y tip for your application NOTE The maximum recommended spray tip size is 019 in 0 483 mm Adjust the Atomization NOTE Use this procedure with airless and air assisted spray guns 1 Do not turn on atomi...

Page 12: ...y atomized and pulled into spray pattern Do not exceed 100 psi 0 7 MPa 7 bar air pressure to gun 3 See FIG 4 For narrower pattern turn pattern adjustment valve knob AA counterclockwise out If pattern...

Page 13: ...he wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency 1 Follow Pressure Relief Procedure page 10 2 Remove tip guard and s...

Page 14: ...y Check that the valves are open Obstructed fluid hose or gun fluid hose ID is too small Open clear use hose with larger ID Fluid dried on the displacement rod 119 Clean keep the packing nut wet cup f...

Page 15: ...hose 4 Remove the intake housing 110 See FIG 7 5 Clean or replace the ball guide 109 ball 116 seat 117 and o ring 111 6 Install the o ring 111 seat 117 intake ball 116 and ball guide 109 in the intake...

Page 16: ...119 in a vise Place the piston ball 120 in the cavity of the rod Screw the piston assembly into the rod Torque to 24 30 ft lb 33 40 N m 3 Install the male gland 114 in the cylinder 105 Install the thr...

Page 17: ...Use a screwdriver to push in the pin 18 4 Push the retaining spring 19 into place to cover the pin 5 Fill throat packing nut wet cup with TSL to prevent premature packing wear FIG 7 Displacement Pump...

Page 18: ...ebuild Air Valve NOTE Air Valve Seal Kits are available See page 35 Parts are marked with an Air Valve Repair Kits are available See page 35 Parts are marked with an Air Valve End Cap Kits are availab...

Page 19: ...Repair 3A0732P 19 FIG 9 Air Valve Assembly 1 Apply lubricant 310 307 307 309 305 312 311 303 302 308 308 301 304 310 ti16213a 306 306 1 1 1 1 1 1 1 1...

Page 20: ...l the spring 311 Lubricate and install the air valve cup 312 see FIG 11 Align the small round magnet with the air inlet 8 Install the valve plate 305 Tighten the screws 309 to hold it in place Replace...

Page 21: ...ie rods are removed 9 Take the motor to a work bench See Repair Air Motor on page 22 Reconnect the Air Motor 1 Replace the motor on the mounting bracket 1 2 Screw the tie rods into the motor with the...

Page 22: ...ove the o ring 204 from the piston 8 Secure the piston 219 in a vise with soft jaws Use a wrench on the flats of the rod 218 to remove the rod and bottom cover assembly 201 from the pis ton 9 Remove t...

Page 23: ...Repair 3A0732P 23 FIG 14 Air Motor Assembly TI16130a 201 215 214 213 211 202 203 204 219 209 208 207 205 206 210 212 220 202 208 211 213 217 218 207 230 231 1 1 1 1 1 1 1 1 Apply lubricant 1 1...

Page 24: ...e bolts 212 hand tight 11 Install two gaskets 208 on the manifold 220 Install the manifold 220 Torque screws 211 to 95 105 in lb 10 7 11 9 N m NOTE The manifold is reversible for ease of placement of...

Page 25: ...A0732P 25 Parts Package Parts TI16129a 1 23 13 16 21 11 42 19 17 18 9 8 7 10 15 20 37 38 22 26 Part of air motor 7 NOTE For hose and gun see page 29 12 2 3 4 5 6 Detail of Stand Kit 2 43 43 4 1 Ref TI...

Page 26: ...195150 195150 195150 195150 195150 195150 195150 1 15 NIPPLE 1 4 npsm x 1 4 npt plated steel 162453 162453 162453 162453 1 NIPPLE 1 4 npsm x 1 4 npt sst 166846 166846 166846 1 16 KIT suction hose 5 ga...

Page 27: ...195150 195150 195150 195150 195150 195150 195150 1 15 NIPPLE 1 4 npsm x 1 4 npt plated steel 162453 162453 162453 162453 162453 1 NIPPLE 1 4 npsm x 1 4 npt sst 166846 166846 166846 1 16 KIT suction ho...

Page 28: ...Parts 28 3A0732P...

Page 29: ...4W281 24F152 24F153 24W287 24F154 24F155 24F156 24F157 24W285 24F158 24F159 24W283 24X311 29 HOSE air gun 241811 241811 241811 241811 1 30 GUN air assisted G15 see 3A0149 24C853 24C853 1 GUN air assis...

Page 30: ...30 3A0732P Displacement Pump Parts Part No 24G701 Plated Steel Part No 24G702 Stainless Steel ti32016a 119 125 117 116 110 113 123 102 106 103 112 107 111 109 122 121 120 114 105 124 104 126 15 see pa...

Page 31: ...E intake housing plated steel 15B611 1 VALVE intake housing sst 24H007 1 111 O RING PTFE 0 941 in 23 90 mm OD 1 112 GLAND female throat acetal 1 113 V PACKING throat leather 2 114 GLAND male throat ac...

Page 32: ...32 3A0732P Air Motor Parts Part No 24G693 2 5 in 63 5 mm Part No 24G694 3 5 in 88 9 mm shown TI16130a 201 215 214 213 211 202 203 204 219 209 208 207 205 206 210 212 220 202 208 211 213 217 218 207 23...

Page 33: ...Manifold Assembly 220 this table 2 209 GASKET air valve Not sold separately See Air Motor Seal Kit Valve Repair Kit 24A537 Valve Seal Kit 24A535 below or Manifold Assembly 220 this table 1 210 KIT cov...

Page 34: ...Parts 34 3A0732P Air Valve Parts 310 307 307 309 305 312 311 303 302 308 308 301 304 310 ti16213a 306 306...

Page 35: ...it options for each part Included in Air Valve Seal Kit 24A535 Included in Air Valve Repair Kit 24A537 Included in Air Valve End Cap Kit 24A360 Replacement screws 309 are available in a pack of 10 Ord...

Page 36: ...tings Used on stand mount units only 1 2 1 Part No 24H162 Air Assisted Wall Mount Part No 24H163 Air Assisted Stand Mount Part No 24H164 Airless Wall Mount Part No 24H165 Airless Stand Mount TI16229a...

Page 37: ...1 406 TUBE polyurethane 3 8 in 10 mm OD tube 2 ft 0 61 m 24H008 24H008 24H008 24H008 1 407 VALVE ball air 3 8 npt fbe 114362 114362 114362 114362 1 408 NIPPLE 1 4 npsm x 1 4 npt 162453 162453 1 409 E...

Page 38: ...5 gal 19 l 5 8 in 16 mm OD 24F149 Suction Tube 1 gal 3 8 l 11 32 in 9 mm OD 24F147 Standard Push on Strainer Kit 24F160 Screw on Strainer Kit for 24F149 5 8 in Suction Hose Kit 256426 Air Gauge Lens C...

Page 39: ...tainless steel AA wall 23 10 24F153 30 1 stainless steel AA stand 26 12 24F154 30 1 plated steel airless wall 22 10 24F155 30 1 plated steel airless stand 25 11 24F156 30 1 plated steel AA wall 23 10...

Page 40: ...l Bracket Mounting Hole Diagram 2 x 0 281 9 32 in 7 mm For wall mount only TI16289a 4 40 in 112 mm 2 x 0 312 5 16 in 8 mm For wall mount or to attach stand to bracket 5 10 in 130 mm 2 69 in 68 mm 2 x...

Page 41: ...exceed maximum recommended speed of fluid pump to prevent premature pump wear 240 cycles per minute Maximum spray tip orifice size 019 in 0 483 mm Sound data 24G693 Air Motor Sound power Sound pressur...

Page 42: ...C 30 60 90 120 150 180 210 Cycles per Minute Air Flow scfm m 3 min Fluid Outlet Pressure psi MPa bar Fluid Flow gpm lpm tested in No 10 weight oil KEY 240 10 5 0 3 1400 10 100 0 05 0 2 9 0 0 25 7 5 0...

Page 43: ...es per Minute Air Flow scfm m 3 min Fluid Outlet Pressure psi MPa bar Fluid Flow gpm lpm tested in No 10 weight oil KEY 30 60 90 120 150 180 210 240 0 05 0 2 0 15 0 6 0 10 0 4 0 20 0 75 0 25 0 9 0 30...

Page 44: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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