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Graco Magnum True Airless X5, Owner'S Manual

Get the most out of your Graco Magnum True Airless X5 with the Owner's Manual. Easily download the manual for free from our website to learn how to optimize your painting projects. Find everything you need to know about your X5 to ensure flawless results every time.

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Contents

3A4416A

3

Contents

Before You Spray   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Know Your Sprayer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Start Up   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

How to Spray  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjust Pressure Control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Spray Techniques   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Clear Tip Clog   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleanup   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Reference  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . 29

Spray Tip Selection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cleaning Fluid Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Static Grounding Instructions (Oil-Based materials)   . . . . . . . . . . . . . . . . . . . . . . . . 30

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
X5: 16W120, 17N433 Stand Sprayer Parts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
X7: 16W121, 17N434 Cart Sprayer Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ProX17: 17H202, 17H203 Stand Sprayer Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ProX19: 17H209 17H210 Cart Sprayer Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ProX21: 17H216, 17H217 Cart Sprayer Parts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ProXChange Pump (ProX only)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wiring Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Technical Specifications   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Graco Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Summary of Contents for Magnum True Airless X5

Page 1: ...s FIRE AND EXPLOSION HAZARD X5 X7 Models Use only non flammable or water based materials or non flammable paint thinners Do not use materials having flash points lower than 100 F 38 C This includes bu...

Page 2: ...oXChange Pump 3A3172 ProX only Quick Guide Models 3000 psi 207 bar 20 7 MPa Maximum Working Pressure 3A4469 English 3A4470 Spanish 3A4471 Portuguese Portugal 3A4473 Korean 3A4474 Chinese VAC Model Sta...

Page 3: ...tion 29 Cleaning Fluid Compatibility 30 Static Grounding Instructions Oil Based materials 30 Maintenance 33 Troubleshooting 36 X5 16W120 17N433 Stand Sprayer Parts 40 X7 16W121 17N434 Cart Sprayer Par...

Page 4: ...lug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Chec...

Page 5: ...ray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses Ve...

Page 6: ...0 psi 207 bar 20 7 MPa Use Graco replacement parts or accessories that are rated a minimum of 3000 psi 207 bar 20 7 MPa Always engage the trigger lock when not spraying Verify the trigger lock is func...

Page 7: ...terial supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or...

Page 8: ...E Suction Tube F Drain Tube with diffuser G Airless Spray Gun H Reversible Spray Tip J Tip Guard K Gun Trigger Lock L Gun Fitting M Gun Filter inside handle N Pump P Outlet Valve airless hose connecti...

Page 9: ...uction Tube F Drain Tube with diffuser G Airless Spray Gun H Reversible Spray Tip J Tip Guard K Gun Trigger Lock L Gun Fitting M Gun Filter inside handle N Pump O Inlet Valve P Outlet Valve airless ho...

Page 10: ...Tip J Tip Guard K Gun Trigger Lock L Gun Fitting M Gun Filter inside handle N ProXChange Pump behind Easy Access Door O Inlet Valve P Outlet Valve airless hose connection Q Airless Hose R InstaClean F...

Page 11: ...le Spray Tip J Tip Guard K Gun Trigger Lock L Gun Fitting M Gun Filter inside handle N ProXChange Pump behind Easy Access Door O Inlet Valve P Outlet Valve airless hose connection Q Airless Hose R Ins...

Page 12: ...seal may fall out when tip guard is removed 6 Turn pressure control knob all the way left counter clockwise to lowest set ting 7 After long term storage check inlet strainer for clogs and debris Strai...

Page 13: ...aste pail and turn Prime Spray valve in PRIME position to relieve pressure 5 Hold the gun firmly to a pail Point gun into pail Disengage the trigger lock and trigger the gun to relieve pressure 6 Enga...

Page 14: ...dditional information when using oil based materials 1 Perform Pressure Relief Procedure page 13 2 Make certain ON OFF switch is OFF 3 Separate drain tube smaller from suc tion tube larger 4 Place dra...

Page 15: ...be and out the drain tube 1 Some fluids prime faster if the ON OFF switch is toggled on and off so the pump can slow and stop Turn ON OFF switch ON for three seconds then OFF until motor stops then ON...

Page 16: ...d repeat Flush Storage Fluid page 14 ProX Inlet Valve Removal An integrated tool is included in the frame to remove the inlet valve assembly from the pump If you suspect that the inlet valve is clogge...

Page 17: ...e Pump 1 Move suction tube to paint pail and submerge suction tube in paint 2 Turn ON OFF switch to ON position 3 Wait to see paint coming out of drain tube 4 Turn ON OFF switch to OFF position NOTE I...

Page 18: ...osition d Turn ON OFF switch to ON posi tion 2 Trigger gun into waste pail until only paint comes out of the gun 3 Release trigger Engage trigger lock 4 Transfer drain tube to paint pail and clip to s...

Page 19: ...gn gasket and seal in the tip guard b Spray tip must be pushed all the way into the tip guard Turn spray tip to push down c Turn the arrow shaped handle on the spray tip forward to the spray position...

Page 20: ...021 in 0 53 mm Spray Techniques Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface Hold gun 12 in 30 cm from surface and aim straight at...

Page 21: ...be thinned follow manufacturer s recommendations Clear Tip Clog In the event that particles or debris clog the spray tip this sprayer is designed with a reversible spray tip that quickly and easily cl...

Page 22: ...ef Procedure page 13 2 Remove spray tip and tip guard assem bly from gun and place in waste pail 3 Lift suction tube and drain tube from paint pail Let paint drain into the pail 4 Separate drain tube...

Page 23: ...aste pail Continue triggering gun into waste pail until flushing fluid dispensed from gun is relatively clear 14 Turn pressure control knob to the low est setting 15 Stop triggering gun Engage the tri...

Page 24: ...waste pail for 20 seconds 14 Turn ON OFF switch to OFF position NOTE Step 15 is for returning paint in hose to paint pail One 50 ft 15 m hose holds approximately 1 quart 1 liter of paint 15 To recover...

Page 25: ...ean it to ensure peak performance 1 Perform Pressure Relief Procedure page 13 2 Disconnect airless spray hose A from sprayer 3 Unscrew outlet fitting B 4 Remove InstaClean Fluid Filter C 5 Check Insta...

Page 26: ...g fluid and a brush every time you flush the system Replace gun filter if damaged 2 Remove spray tip and tip guard and clean with water or flushing fluid and a brush 3 Wipe paint off outside of gun us...

Page 27: ...an with water or flushing fluid and a brush 7 Wipe paint off outside of gun using a soft cloth moistened with water or flush ing fluid Long Term Storage more than 2 days Pump Armor fluid protects the...

Page 28: ...ON OFF switch to OFF position 7 Turn Prime Spray valve horizontal to SPRAY position to keep storage fluid in sprayer during storage 8 Leave gun attached to hose 9 Remove tip and guard and clean with...

Page 29: ...Narrower fans provide better control on small confined surfaces Understanding Tip Number The last three digits of tip number i e 286413 contain information about hole size and fan width on surface wh...

Page 30: ...n tube should not contain any water When flushing with solvents always follow Static Grounding Instructions Oil Based materials page 30 To avoid fluid splashing back on your skin or into your eyes alw...

Page 31: ...l Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain ground continuity when sprayer is flushed or pressure is relieved hold metal part of spray gun fir...

Page 32: ...paint hose M Gun Filter Filters fluid entering spray gun to reduce tip clogs N Pump Pumps and pressurizes fluid and delivers it to paint hose O Inlet Valve Allows paint to flow from paint bucket into...

Page 33: ...laced See ProXChange Pump ProX only page 50 or consult a Graco MAGNUM authorized retailer distributor or ser vice center Purchase a pump repair kit and install according to instructions provided with...

Page 34: ...te repair instructions 5 Clean any debris and dried paint from the cavity and replace the ball and spring Tighten inlet valve to pump using integrated tool on the frame Pump Installation 1 Slide pump...

Page 35: ...wing easy access door closed while pushing the entire door down 3 Install hose suction tube and drain tube 4 Plug sprayer into power source NOTE Door must be fully closed and latched before sprayer wi...

Page 36: ...r replace fuse Find working outlet Reset building circuit breaker or replace fuse Extension cord is damaged Replace extension cord See page 4 Sprayer electric cord is damaged Check for broken insulati...

Page 37: ...d place a pencil into the inlet section to dislodge the ball see page 15 Clean inlet valve ball see page 16 OR Power Flush Sprayer see page 23 Thick or sticky paint Some fluids may prime faster if the...

Page 38: ...e 19 Inlet strainer is clogged or suction tube is not immersed in paint Clean debris off inlet strainer and make sure suction tube is immersed in paint Extension cord is too long or not heavy enough g...

Page 39: ...l switch Pressure control switch is worn Take sprayer to Graco MAGNUM authorized service center Paint is leaking through drain tube Sprayer is over pressurizing Take sprayer to Graco MAGNUM authorized...

Page 40: ...70 71 70a 71a 16 16a 16b 22a 33 33a 33c 33b 4 4 19b 19a 19a 19 8a 8b 8 31 48 29 37 37a 39 38 35 35 34 36 30 32 29c 29a 29b 20 ti29928a 41 40 4 6 1 3 5 2 Ref Torque Ref Torque 20 25 in lb 2 3 2 8 N m 8...

Page 41: ...29b 29c 1 29a 124249 BALL intake 1 29b 103338 O RING 1 29c 123849 SPRING inlet 1 30 288716 KIT strainer 1 31 15Y296 COVER wire 1 32 115099 WASHER hose 1 33 235014 KIT drain valve includes 33a 33b 33c...

Page 42: ...3b 33c 70a 71a 13a 16 16b 16a 70 8a 8b 8 35 19 20 31 48 43 29 27 25 28 24 24 23 30 26a 26 49 29b 29a 29c 71 6 4 41 10d 19a 39 38 22 22a 42 52 ti30533a 6 2 5 3 2 4 3 1 Ref Torque Ref Torque 20 25 in lb...

Page 43: ...V073 KIT suction tube includes 23 24 25 26a 27 28 30 49 61 1 26a 16H348 TUBE suction includes 49 1 27 116295 CLAMP tube 1 28 195400 CLIP spring 2 29 16E844 KIT pump inlet valve includes 29a 29b 29c 1...

Page 44: ...s Ref Torque Ref Torque 140 160 in lb 16 18 N m 110 120 in lb 12 14 N m 30 35 in lb 3 5 4 0 N m 45 55 in lb 5 6 N m 1 3 2 4 35 38 37a 39 36 37 35 34 39 40 32 25 8 9 56 3 22 21a 27 10 10b 10a 12 14 20...

Page 45: ...leg includes 21a 22 23 1 21a 15J695 CAP tube 2 22 260212 SCREW hwh thread forming 12 23 15J699 CAP tube 2 24 276864 HANDLE sprayer 1 25 116139 GRIP handle 1 27 17J031 LABEL front 1 30 247340 HOSE cpl...

Page 46: ...r Parts Ref Torque 30 35 in lb 3 5 4 0 N m 110 120 in lb 12 14 N m 45 55 in lb 5 6 N m 2 3 4 8 9 40 41 17 13 56 42 3 18 1 37 36 54 22 19 7 22 20 21 55 39 35 34 69 68 4 2 9 10b 10a 10 12 27 14 16 38 15...

Page 47: ...K256 TUBE suction includes 49 1 27 17J033 LABEL front 1 30 247340 HOSE cpld 1 4 in x 50 ft 1 31 243012 GUN spray SG3 1 34 112612 CAP hub 2 35 17K546 WHEEL includes 34 2 36 115480 KNOB T handle 2 37 12...

Page 48: ...1 17H216 17H217 Cart Sprayer Parts Ref Torque 30 35 in lb 3 5 4 0 N m 110 120 in lb 12 14 N m 2 3 8 9 13 17 56 18 41 19 69 68 3 34 35 22 7 4 2 9 10b 10a 10 12 27 14 16 38 15 15a 16 1 1a 26a 26 47 46 4...

Page 49: ...s 13 1 18 115498 SCREW mach slot hex whd 1 20 17C485 FRAME 1 22 260212 SCREW hwh thread forming 8 26 17J871 TUBE suction intake includes 26a 47 49 50 51 52 1 26a 17L281 TUBE suction 1 27 17J034 LABEL...

Page 50: ...X only Ref Torque 140 160 in lb 16 18 N m 30 35 in lb 3 4 4 0 N m 30 35 ft lb 40 48 N m 220 250 in lb 25 28 N m 320 380 in lb 36 43 N m 1 2 3 4 5 1 28a 28c 28b 6 4 6a 2 3 8 9 10 11 25 30 16 28 21 7 7b...

Page 51: ...5014 VALVE drain assy 1 9 224807 BASE valve 1 10 187625 HANDLE valve drain 1 11 111600 PIN grooved 1 12 288747 KIT filter 1 13 120776 PACKING O ring 1 14 24Y327 KIT repair outlet includes 12 13 1 15 1...

Page 52: ...2 3A4416A Wiring Diagrams X5 X7 120V X5 X7 230V GREEN ON OFF SWITCH WHITE BLACK PRESSURE SWITCH WHITE BLACK MOTOR ti14050a PRESSURE SWITCH ON OFF SWITCH MOTOR EMI FILTER GROUND SCREW POWER CORD CONTRO...

Page 53: ...Wiring Diagrams 3A4416A 53 ProX 110 120V ProX 230V ti27223a M ti27485a M...

Page 54: ...roX21 0 021 in 0 53 mm Fluid Outlet npsm 1 4 in 1 4 in Generator Minimum 2500 W Power Requirements X5 X7 110 120V 9 A 1 ProX17 ProX19 110 120V 8 A 1 ProX21 110 120V 12 A 1 X5 X7 220 240V 9 A 1 ProX17...

Page 55: ...4 to 46 C Materials of Construction Wetted materials on all models stainless steel brass leather ultra high molecular weight polyethylene UHMWPE carbide nylon aluminum PVC polypropylene fluoroelastome...

Page 56: ...Notes 56 3A4416A Notes...

Page 57: ...Notes 3A4416A 57 Notes...

Page 58: ...Notes 58 3A4416A Notes...

Page 59: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS...

Page 60: ...olis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2017 Graco Inc All Graco manufacturing locations are registered to...

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