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Repair

6

3A2313E

Reassembly

See F

IG

. 3 on page for detailed view of how parts are

assembled, with torques and other specifications.

1.

Clean and inspect all parts.

2.

Place the ball (15) in the piston body. Install the seat
(12) and o-ring (14). Lubricate the o-ring and the
threads of the flow-through nut (10). Screw the
flow-through nut (10) into the piston/rod
assembly.

3.

Place piston in vice and torque flow-through nut (10)
to 74-86 ft-lb (100-117 N•m). See illustration on
page 4.

4.

Lubricate and install new wet cup seal (4) and upper
cylinder seal (5).

5.

Install bushing (6) into the wet cup (3).

6.

Lubricate and install the u-cup seal (7) into the wet
cup (3).

7.

Install the spacer (2) in the top of the upper cylinder.

8.

Lubricate the threads then screw the wet cup (3)
into the upper cylinder (1).

9.

With the upper cylinder (1) upside down:

a.

Drop spacer (16) into the bottom of the upper

cylinder (1).

b.

Drop the u-cup (18) into the bottom of the upper

cylinder.

c.

Partially thread the lower cylinder (19) into the

upper cylinder (1) to press the u-cup seal into

place until the seal seats.

d.

Unthread lower cylinder then drop in the

bushing (17).

e.

Push the piston/rod assembly into the upper

cylinder (1).

f.

Put o-ring (20) in place.

g.

Lubricate threads then torque lower cylinder

against upper cylinder to 90.5-109.5 ft-lb

(122-148.5 N•m).

10. Lubricate and install the seal (23) on the bottom of

the lower cylinder (19).

11. Install the o-ring (24) and intake seat (21) into the

top of the foot valve. Lubricate the o-ring. The
seat (21) is reversible. Turn over or replace as
needed.

12. Lubricate the seal (23) and threads of the lower cyl-

inder (19). Place the ball (22) on the seat (21).

13. Keeping cylinder upright so the seat remains firmly

in place, screw the foot valve (25) into the lower cyl-
inder (19) hand tight.

14. Clamp the cylinder in a vice and torque to 74-86 ft-lb

(100-117 N•m).

15. Torque wet cup (3) to 54-66 ft-lb (73-89 N•m).

NOTICE

All threads, packings, and seals must be well lubri-
cated. Use lubricant (Graco Part Number 111265) or
a similar product.

NOTICE

Discard all o-rings removed from the pump. Com-
pressed PTFE o-rings may cause the pump to leak.

Summary of Contents for LW075S

Page 1: ...in hazardous and non hazardous locations For professional use only See page 2 for model information including maximum working pressures Important Safety Instructions Read all warnings and instructions...

Page 2: ...rod stain less steel displacement pump To order replacement parts see Parts section starting on page 8 The digits in the matrix do not correspond to the reference numbers in the Parts drawings and li...

Page 3: ...tification 3A2313E 3 Component Identification Key A Piston Rod Assembly B Wet Cup C Fluid Outlet D Fluid Inlet E Lower Cylinder F Upper Cylinder G Intake Valve FIG 1 Component Identification A B D E G...

Page 4: ...ot valve 25 and lower cylinder 19 as one piece Use an adjustable wrench on hex of lower cylinder 19 to remove it from the upper cylinder 1 and slide it straight off the pump Be careful not to damage t...

Page 5: ...12 15 NOTE 1 Apply lubricant to all o rings and packings Apply thread lubricant to threads Torque to 54 66 ft lb 73 89 N m Torque to 90 5 109 5 ft lb 122 148 5 N m Torque to 74 86 ft lb 100 117 N m Ap...

Page 6: ...d the lower cylinder 19 into the upper cylinder 1 to press the u cup seal into place until the seal seats d Unthread lower cylinder then drop in the bushing 17 e Push the piston rod assembly into the...

Page 7: ...12 15 NOTE 1 Apply lubricant to all o rings and packings Apply thread lubricant to threads Torque to 54 66 ft lb 73 89 N m Torque to 90 5 109 5 ft lb 122 148 5 N m Torque to 74 86 ft lb 100 117 N m Ap...

Page 8: ...2 15 NOTE 1 Apply lubricant to all o rings and packings Apply thread lubricant to threads Torque to 54 66 ft lb 73 89 N m Torque to 90 5 109 5 ft lb 122 148 5 N m Torque to 74 86 ft lb 100 117 N m App...

Page 9: ...B082 25N495 1 12 SEAT carbide 1 14 O RING pack of 10 24P189 24P189 1 15 BALL valve check 1 16 SPACER u cup piston 1 17 BUSHING piston 1 18 SEAL u cup piston 1 19 CYLINDER lower also includes 20 23 24A...

Page 10: ...N231 16N232 Seat Repair Kit Includes items seats 12 21 o rings 14 20 23 24 and flow through nut 10 Tungsten Carbide Standard 24A783 24A784 Check Ball Kit Includes items piston ball 15 and intake ball...

Page 11: ...8 in 15 3 6 9 LW100C 15 4 391 3 4 in 3 8 in 18 6 8 4 U Cup Displacement Pump US Metric Maximum fluid working pressure LW075S 4800 psi 33 1 MPa 331 bar LW100C 3600 psi 24 8 MPa 248 bar Maximum operatin...

Page 12: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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