Graco LubePro 24Y498 Instructions Manual Download Page 4 | Manualshive

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Installation

4

3A3169E

Installation

Typical Installation

Throughout this manual, reference letters used in the instructions, refer to the reference letters used in the Typical
Installation illustration shown in F

F

IG

. 1: Typical Installation

J

B2

B1

F

B3

C

D

H

K

G

L

A

M

E

N

R

P

S

T

W

U

AA

V

Y

CC

EE

DD

UU

UU

UU

BB

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Summary of Contents for LubePro 24Y498

Page 1: ...el No 24Y498 19 1 Oil pump without Low Level 24Y499 19 1 Oil pump with Low Level 25Y498 19 1 Oil pump without Low Level includes BSPP adapter 25Y499 19 1 Oil pump with Low Level includes BSPP adapter...

Page 2: ...aning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately EQUIPMENT MISUSE HAZARD Mis...

Page 3: ...h if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose o...

Page 4: ...Throughout this manual reference letters used in the instructions refer to the reference letters used in the Typical Installation illustration shown in FIG 1 FIG 1 Typical Installation J B2 B1 F B3 C...

Page 5: ...p when filled with lubricant and also provides easy operator access to the pump air con trols Pump must be mounted in a vertical position with the reservoir up See Technical Data page 31 for pump weig...

Page 6: ...Accessories Install the air line accessories in the order shown in FIG 1 page 4 Bleed type master air valve F required in your sys tem to relieve air trapped between it and the pump Air line filter B...

Page 7: ...he oil input supply pump system DD must have a pressure reducing valve U Oil Input Lines Shut off Valve V Allows isolation of the LubePro pump from the incoming oil supply line CC Required on the oil...

Page 8: ...air valve 2 Open the master air valve F 3 Set the air pressure to each pump at the lowest pressure needed to get the desired results See Recommended Pressure provided in Table 1 Lubricant Output and...

Page 9: ...y oil line CC is connected and that the oil flow is continuous to reservoir K Loosen the cock valve BB from the pump reser voir cover L to bleed out the air If the air lock persists 1 Relieve pressure...

Page 10: ...r J power switch 3 Program the lubrication controller to actuate the solenoid valve C NOTE See the lubrication controller instruction manual included with the system for these instruc tions 4 Open air...

Page 11: ...sent to the lubricator controller J To clear the low level fault error Check that input supply oil line CC is connected and that the oil flow is continuous to reservoir K Loosen the cock valve BB fro...

Page 12: ...ltiply the volume calculated in Step 2 by 10 4 Calculate the Total System Volume required a Add together the total from Step 1 and Step 3 ONLY Do NOT include Step 2 b The Total System Volume required...

Page 13: ...lubrication con troller 3 Close shut off valve V to turn off oil input supply pump system DD 4 Relieve pressure page 9 5 Disconnect supply line G from the pump outlet E 6 Slowly loosen and remove oil...

Page 14: ...27 FIG 16 12 Remove reservoir 27 from the pump base 1 FIG 17 If replacing reservoir o rings 26 remove o rings from reservoir and cover Dispose of o rings according to all regulations for proper dispos...

Page 15: ...s Secure one open end wrench to flats of piston rod and the second wrench is used to loosen the nut 5 as shown in FIG 22 NOTE The open end wrench secured to the flats of the piston rod is only used to...

Page 16: ...base 1 FIG 25 Remove o ring 4 from outlet check valve Dispose of o ring according to all regu lations for proper disposal 18 Reposition the pump base 1 in the vise as shown in FIG 26 19 Throat Seal Ki...

Page 17: ...l regulations for proper disposal 20 Use a soft brass rod br and hammer to gently tap the pump element sleeve 53 out of the pump base 1 FIG 29 Use your hand to catch the sleeve while tapping it out of...

Page 18: ...cording to all applicable regulations for proper disposal 1 Use a clean cloth to wipe down the pump base 1 and remove any dirt or contaminants Inspect sur face for any scratches or damage Replace the...

Page 19: ...in place in side the pump base 1 c Install spacer 12 shown in FIG 34 d Install seal 11 Be sure the lips of the seal are facing down as shown in FIG 35 NOTE Make sure the seal lip is not damaged while...

Page 20: ...ated in the groove g Install spacer 12 FIG 38 h Install seal 11 with the lips facing up as shown in FIG 39 NOTE Make sure the seal lip is not damaged while pressing the seal through the clip grooves i...

Page 21: ...t or con taminants Inspect surface for any scratches or damage b Apply a thin layer of grease to o ring 14 Install o ring around the pump element sleeve d FIG 43 c Install the pump element sleeve 53 i...

Page 22: ...g correctly 6 Outlet Check Valve 15 a Use a clean cloth to wipe down the outlet check valve 15 and remove any dirt or contaminants Inspect surface for any scratches or damage Replace damaged parts NOT...

Page 23: ...any dirt or con taminants Inspect surfaces for any scratches or damage Replace damaged parts b Apply a thin layer of grease to o ring 41 Install o ring over the grooves of the piston rod 13 FIG 49 NO...

Page 24: ...7 ft lbs 20 3 to 23 1 N m e Apply a thin layer of grease to o ring 7 Install o ring 7 around piston 6 as shown in FIG 52 f Apply a thin layer of grease around and along the entire length of the piston...

Page 25: ...FIG 56 e Thread piston stop nut 3 into top of air cylinder 2 as shown in FIG 57 Wrench tighten nut Then torque nut to 15 to 17 ft lbs 20 3 to 23 1 N m 10 Apply a thing layer of grease to o ring 26 In...

Page 26: ...ly correct way to install this o ring and ensure it will not slip out of place when the cover is installed on the reservoir 13 Position cover 30 over reservoir 27 Take care to not pinch or move the o...

Page 27: ...rs are operating No lubricant flow See Pump is not operating No lubricant flow in Troubleshooting table Low pressure or no pressure 1 Check piping for leaks If a leak is detected repair or replace pip...

Page 28: ...Parts 28 3A3169E Parts 29 30 26 42 27 52 26 19 37 15 14 1 36 51 12 10 8 11 9 13 6 7 5 2 41 4 3 4 53 33 39 51 11 38 54 31...

Page 29: ...il 2 12 SPACER seal 3 13 PISTON 1 14 PACKING o ring 1 15 17D305 VALVE dual outlet check 1 19 FLOAT low level model 24Y499 25Y499 1 26 104095 O RING reservoir 2 27 RESERVOIR 1 29 ROD tie reservoir 3 30...

Page 30: ...Dimensions and Mounting 30 3A3169E Dimensions and Mounting...

Page 31: ...roke Oil input supply pressure 80 psi 0 55 MPa 5 5 bar Maximum air inlet pressure 185 psi 1 27 MPa 12 76 bar Air inlet size 1 4 in NPT Fluid outlet size 3 4 in NPT Oil input supply size 3 8 in NPT Wet...

Page 32: ...aterial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTI...

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