Graco LineDriver ES 25N555 Operation - Repair - Parts Download Page 13 | Manualshive

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Maintenance

3A6623C

13

Hitch Adjustment

A coupler too tight or too loose needs to be adjusted.

Before adjusting, check ball and coupler for wear.
Replace worn components.

Ensure power switch is in OFF position.

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Summary of Contents for LineDriver ES 25N555

Page 1: ...nstructions Read all warnings and instructions in this manual and in related LineLazer GrindLazer and ThermoLazer manuals before using the equipment Save these instructions Related Manuals 710 0138 Delta Q Battery Charger 3A6720 Hitch Receiver Kit LineDriver ES Model Cord Adapter 25N555 North America 25N556 North America Australia CEE 7 7 Denmark Italy Switzerland United Kingdom Use only genuine G...

Page 2: ...ervice 15 Repair 16 Battery Pack Replacement 16 Battery Disposal 16 Transaxle Replacement 17 Traction Motor Replacement 17 Motor Controller Replacement 17 Troubleshooting LineDriver 18 Troubleshooting Motor Controller 19 Parts Drawing 23 Parts Drawing 24 Parts Drawing Detail Views 25 Parts Drawing 26 Parts List 27 Wiring Diagram Harness 25N661 29 Wiring Diagram 30 Wiring Diagram Harness 25E406 31 ...

Page 3: ... accordance with all local codes and ordinances Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified ...

Page 4: ...equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Keep children and animals away from work area Comply with all applicable safety regulations BURN HAZARD Equipment surfaces and fluid th...

Page 5: ... 6 Safety Pin Location 7 Handle Open 8 Handle Locked 9 Manual Brake 10 Tool Tray 11 Seat Adjustment 12 Operator Seat 13 Serial ID 14 Power Switch 15 Speed Switch 16 ExactMil Speed Control 17 Voltage Meter 18 12V Aux Power 19 Light Socket 20 Motor Controller Diagnostic Light 21 Battery Charger 22 Seat Lid 23 Buzzer 24 Seat Cover ...

Page 6: ...to locked position M NOTE If coupler is too tight to latch or is loose after latching coupler needs adjustment Refer to Hitch Adjustment page 13 5 Insert safety pin in latch 6 Adjust seat forward backward with lever below seat 7 Adjust height of pedals to desired position by removing replacing bolts Y 8 Loosen two bolts C on topside of pedals Rotate pedal to desired position Tighten bolts 9 Contin...

Page 7: ...n an incline Operating on an Incline Engage the Manual Brake before turning the Power Switch to OFF when parking on an incline Turn the Power Switch to ON and allow the machine to initialize before releasing the Manual Brake when starting on an incline Enable ExactMil Speed Control ExactMil ensures a consistent paint thickness by holding the speed steady 1 Stop moving Turn speed control knob all t...

Page 8: ... level surface to load and unload Leave suffi cient space behind ramps 3 Use loading ramps sufficiently long and capable of handling weight of unit and operator 4 Adjust striper or grinder handlebar to highest posi tion Slide seat back as far as possible 5 Use right foot to engage Manual Brake Use left foot to control speed Use ECO Mode to limit speed 6 Slowly drive straight up down ramps do not d...

Page 9: ...rging cord into charging port on the unit Connect an extension cord per charger manual to the charging cord and plug it into wall power Always use an outlet that is properly installed and grounded in accordance with all local codes and ordi nances Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Power Requirements All models ...

Page 10: ...ter fully charging NOTE The Charge Display may show codes to indicate different conditions Refer to charger manual for addi tional information F codes meaning that an internal fault condition has caused charging to stop E codes meaning that an external error condition has caused charging to stop 7 When battery charge indicator is solid green the charge is complete DISPLAY CHARGING OUTPUT INICATOR ...

Page 11: ...OFF position 3 Inflate tires to operating pressure per tire sidewall Remove two bolts securing brake rod 4 Select a hole pattern that positions the brake rod 1 8 to 1 4 in from the tire 5 Install two bolts and secure brake rod Repeat for second tire NOTE Brake rods are not interchangeable from side to side Model shown in the graphic above is the right side version ...

Page 12: ...Maintenance 12 3A6623C Throttle Linkage Adjustment ...

Page 13: ...intenance 3A6623C 13 Hitch Adjustment A coupler too tight or too loose needs to be adjusted Before adjusting check ball and coupler for wear Replace worn components Ensure power switch is in OFF position ...

Page 14: ...s Use calibration plate to hold accelerator in this position Torque adjustment fastener to 90 100 in lbs 8 Rotate accelerator arm back and forth then return it to neutral position Re adjust voltage if necessary Turn power OFF 9 Install accelerator onto LineDriver When connect ing linkage adjust tie rod end so no pressure is needed to align parts Otherwise the LineDriver will creep 10 LineDriver ma...

Page 15: ...il recommended every 3 years 1 Turn power OFF Engage Manual Brake 2 Slowly raise hitch coupler until LineDriver rests on rear bumper 3 Place pan under transaxle cover Remove screws and cover NOTE Sealant may hold cover on If necessary pry cover off 4 Allow oil to drain completey Follow local ordinances and regulations for disposal 5 Clean cover and housing where sealant is used Apply new sealant r...

Page 16: ...er switch OFF Turn lights OFF Discon nect 12V accessories 2 Remove Tool Tray 3 Remove rear screws of Seat Lid 4 Pivot Operator Seat forward slowly 5 Remove battery cables 6 Remove battery holders Remove batteries and recycle according to below 7 Install new batteries in orientation shown Install holders and cables 8 Reinstall seat and Tool Tray 9 Charge batteries See Charging the Batteries page 9 ...

Page 17: ...reconnect the battery cables 15 Reinstall Operator Seat Traction Motor Replacement Follow Transaxle Replacement page 17 Motor Controller Replacement 1 Turn power OFF 2 Remove rear screws of Seat Lid Pivot seat forward slowly 3 Disconnect battery cables to motor controller Tape over terminals to prevent accidental contact 4 Remove Seat Cover to expose motor controller 5 Disconnect wires from motor ...

Page 18: ...er Switch OFF Pull knob up Open 20 amp fuse Address cause of high current Replace fuse Open 300 amp fuse Address cause of high current Replace fuse LineDriver only moves slowly Manual Brake engaged Disengage Manual Brake Batteries discharged Charge batteries at least 2 hours ExactMil Speed Control ON Increase speed setting or turn OFF ECO Mode ON Turn OFF Motor Controller fault Follow Troubleshoot...

Page 19: ...e fault causes and describes the conditions that set and clear each fault NOTE If there are more than one errors active at one time the control will cycle through them and repeat Summary of LED Display Formats The two LEDs have four different display modes indi cating the type of information they are providing Table 1 Code Display 23 One red two yellow two red three yellow 73 One red seven yellow ...

Page 20: ... Controller is operating in an extreme environment 2 Excessive load on vehicle 3 Improper mounting of control ler Set Heatsink temperature above 95 C Clear Bring heatsink temperature below 95 C and cycle power switch 1 Move the unit to a cooler area 2 Reduce operating load on vehicle 3 Inspect controller heatsink mounting for air gaps and tighten fasteners 17 Severe B Undervoltage 1 Non controller...

Page 21: ... motor encoder and cycle unit power If the 5V supply fault clears replace the motor If the 5V supply fault persists recon nect encoder and repeat this process for the throttle assembly and ExactMil potentiometer 28 Motor Temp Hot Cutback 1 Motor temperature is at or above the programmed Tem perature Hot setting and the current is being cut back Set Motor temperature is at or above the Temperature ...

Page 22: ... the fault threshold 1 Inspect throttle cable and connectors 2 Replace throttle assembly 47 HPD Sequencing Fault 1 Power switch seat and throt tle inputs applied in incorrect sequence 2 Faulty wiring crimps or switches at power switch seat or throttle inputs Set HPD High Pedal Disable or sequencing fault caused by incorrect sequence of power switch seat and throt tle inputs Clear Reapply inputs in...

Page 23: ...Parts Drawing 3A6623C 23 Parts Drawing Torque cable cap screws or nuts to 7 8 ft lbs 9 11 N m 1 1 1 1 1 ...

Page 24: ...Parts Drawing Torque to 8 9 ft lbs 11 12 N m Torque to 40 60 ft lbs 54 81 N m in criss cross sequence Torque to 16 20 ft lbs 22 27 N m Torque to 10 11 ft lbs 14 15 N m Torque to 1 8 2 3 ft lbs 2 5 3 2 N m 1 2 3 4 5 2 1 3 4 4 5 ...

Page 25: ...arts Drawing Detail Views Torque to 6 7 ft lbs 8 9 N m Torque to 20 25 ft lbs 27 34 N m Torque to 90 115 ft lbs 122 156 N m Torque to 95 105 in lbs 10 7 11 9 N m Use a wrench to support backup nuts firmly while tightening 1 2 3 4 1 2 3 4 181 ...

Page 26: ...Parts Drawing 26 3A6623C Parts Drawing Clamped parts must move freely after tightening 1 1 1 1 ...

Page 27: ...21 MOTOR transaxle includes 158 1 43 17Y182 GUARD motor 1 44 116780 SCREW hexed hd flanged 8 45 16X378 SCREW hex flange M6 6 47 100521 SCREW cap hex head 2 48 111040 NUT lock insert nylock 5 16 4 49 25N471 CARRIAGE 1 50 25N476 LID seat paint 1 51 100424 SCREW cap hex hd 2 52 801020 NUT lock hex 2 53 113796 SCREW flanged hex hd 2 54 25N477 BASE controls paint 1 56 17X959 FENDER 1 57 112798 SCREW th...

Page 28: ...SCREW cap 4 138 15R608 SPACER duct 50 x 75 x 062 5 141 SERIAL ID 2 142 109032 SCREW mach pnh 2 Ref Part Description Qty 143 25N750 PAD adhesive mounting 5 146 25N758 BRACKET 1 147 25N757 FILTER LED 1 148 25N759 COLLAR 4 149 110963 SCREW cap flange hd 18 153 126215 TRIM edge protection 1 5 155 17Z070 KIT carrier cover 1 156 17Z071 KIT axle hub 2 157 17Z072 AXLE vent cap 1 158 17Z073 KIT terminal bl...

Page 29: ...Wiring Diagram Harness 25N661 3A6623C 29 Wiring Diagram Harness 25N661 ...

Page 30: ...Wiring Diagram 30 3A6623C Wiring Diagram ...

Page 31: ...Wiring Diagram Harness 25E406 3A6623C 31 Wiring Diagram Harness 25E406 ...

Page 32: ... VAC Input Voltage Frequency 50 60 Hz Nominal AC input current 6 0A 120VAC 3 1A 230VAC Max Charger Output 650 W Charger Profile 28 Battery Temperature Operating 4 140 F 20 60 C Charging 14 140 F 10 60 C Storaging 4 140 F 20 60 C Noise Levels dBa measured at 3 1 ft 1 meter per ISO 3744 Sound Power 70 Sound Pressure 70 Does not include sound from propelled equipment see relevant manual Vibration m s...

Page 33: ...ge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING B...

Page 34: ...olis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2018 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision C October 2019 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER ...

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