background image

.WARMING 

To  reduce the  risk  of 

serious 

bodily  injury, 

Pressure Relief  Procedure 

fluid injection, splashing in the eyes or on 

5. 

Hold a metal part of the gun firmly to the side 

of 

the  skin,  or  injury  from  moving  parts,  always 

grounded metal pail,  and trigger the gun to 

follow this procedure whenever you shut off the 

relieve pressure. 

pump,  when checking or servicing any part of the 

6.  Engage the gun 

safety 

latch. 

system,  when  installing,  cleaning  or  changing 

spray tips,  and whenever you stop spraying. 

7. 

Open the drain valve 

having 

con- 

1. 

Engage the gun' safety latch. 

tainer ready to catch the drainage. 

2. 

Turn off the air to the pump. 

8. 

Leave the drain valve open until you are ready 

to spray again. 

3. 

Close  the  bleed-type  master  air  valve 

you suspect the spray  tip 

or 

hose 

is 

completely 

clogged, or thatpressure has not been fully relieve 

after  following the steps 

VERY  SLOWLY 

loosen  the  tip  guard  retaining  nut or  hose  end 

coupling  and  relieve  pressure  gradually,  then 

completely.  Now clear the 

or hose. 

(required). 

4. 

Disengage the gun safety latch. 

removed to reduce the risk 

of 

accidentally 

Never operate the pump with the air motor plates 

ing or amputating your fingers on 

in 

CHECK ALL POSSIBLE PROBLEMS AND SOLUTIONS 

BEFORE 

DISASSEMBLING PUMP. 

TROUBLESHOOTING CHART 

PROBLEM 

ow on both strokes 

Restricted line or inadequate air 

Pump operates but output 

SOLUTION 

CAUSE 

Clear;  increase 

air 

Insufficient air pressure, closed or 

clogged air valves,  etc. 

Clean;  open (be sure to 

use 

air filter) 

Exhausted fluid supply 

Refill;  purge all air from 

Clogged fluid line;  valves, 

Clear'  (be sure to 

use 

Tight throat packing nut 

Loosen 

(see 

page 

pump and fluid lines 

fluid filter) 

Loose throat packing nut or worn 

packings 

124) 

Tighten 

(see 

page 

replace. 
Clear,  service 

ball 

operates but output 

ow on down stroke 

Held open or worn intake valva 

operates but output 

ow on up stroke 

Held open or worn fluid piston ball 

pump and fluid lines. 

Refill; purge 

ell 

air from 

Exhausted fluid supply 

irratic or accelerated 

or packings 

Clear;  service 

Held open or worn intake valve 

ball 

Clear,  service 

Held open or worn fluid piston 

Clear,  service 

TROUBLESHOOTING CHART CONTINUED ON NEXT PAGE 

Summary of Contents for HYDRA-SPRAY 218-058 A

Page 1: ...tallation 4 Operation 5 Sewice Troubleshooting Chart 6 RemovingAir Motor or Displacement Pump 7 DisplacementPump Repair 8 Parts Drawing and List Model218 058 10 Parts Drawina and List Model218059 11 A...

Page 2: ...oved The Trigger Guard trigger guard reduces the risk of accidentally triggering the gun if it is dropped or bumped Spray Tip Safety Use extreme caution when cleaning or changing spray tips If the spr...

Page 3: ...intain firm metal to metal contact between the gun and the pail during flushing to reduce the risk of fluid injection injury static sparking and splashing 1 Flushing Safety High pressurefluid inthe ho...

Page 4: ...ocatedwithin reach of the pump area L Fluid Filter M Grounded Spray Hoie N Gun or Dispensing Valve 0 TioGuard P Suction Hose R Runaway Valve WARNING Two accessories the bleed type master air valve E a...

Page 5: ...will run continuously and speed upor slow down as supply demands until the air supply is shut off pressure Always use the lowest air pressure needed to Use the air regulator to control pump speed and...

Page 6: ...ired 4 Disengage the gun safety latch T w removed to reduce the risk of accidentally Dinch Never operate the pump with the air motor plates ing or amputating your fingers on movingperts in I CHECK ALL...

Page 7: ...pumpstarts againwhen air isturnedon the Removing Air Motor or Displacement Pump its stroke Flushthe pumpif possible then stop it at the bottom of before proceeding Follow the Pressure Relief Procedur...

Page 8: ...irregular surfaces on the displacement rod premature packingwear and leaking Check these parts 103 or polished inner wall of the sleeve 106 causes by rubbing a finger on the surfaces or by holding th...

Page 9: ...121 1 a UHMWPE packing retainer 122 onto the piston 1021 See Fig 5 UHMWPEv packing 123 1 emalegland 1179 andthe Apply locking compount to the threads of the piston 1021 Install the piston peckings and...

Page 10: ...077 SLEEVE housing 166967 RETAINE g 1 6 5 0 5 2 O RING 1 0 1 8 2 3 BALL bearing 100 084 BALL 165049 PIN ball stop 164 397 V PACKING leather throat VE4 715 V PACKING leather piston 1 7 9 9 8 3 GLAND f...

Page 11: ...OCKNUT ROD tie MOTOR air see307 043 for PUMP displacement Includes items 1 0 1 to 1 2 4 GUIDE ball STUD piston ROD displacement NUT packing with wet CUP HOUSING valve intake SLEEVE housing CYLINDER pu...

Page 12: ...ngsolvent for wet cup 206 995 1 quart 0 95 liter 206 996 1 gallon 3 8 liter 65GAL 200 liter SUCTION KIT 208 269 REF PART DESCRIPTION QN NO 1 NO 156581 ELBOW So 314 npt 156593 PACKING O ring 1 1 2 uns...

Page 13: ...FLUID HOSE 3601 psi 210bar MAXIMUM WORKING PRESSURE Urethane Cover I 210541 114 16 4mml tW 115 2ml 210540 114 6 4 mml 25 1 7 6 ml 114 npt1mlx 114 npmlfl swivel 114 npsmlfbe swivel 318 nm rnbe1 114 ns...

Page 14: ...PUMP DIMENSIONS Overall 27 50 in Pumos 698 mm Pump Fluid MOUNTING HOLE 811116 In dla 1114 mmi 3 8 nptlmi 4 6 in 14 307419...

Page 15: ...307 619 15...

Page 16: ...ranty is conditioned uponthe prepaidmum ofthe equipment claimed to be defectivefor examinationby Graw to verify the claimed defect If the claimed defect is verified Graco will repair or replace free o...

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