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Warnings 

4

312585P

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back 
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where 
applicable.

WARNING

FIRE AND EXPLOSION HAZARD 

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent 
fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop 
cloths (potential static arc). 

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes 
are present.

Ground all equipment in the work area. See Grounding instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment 
until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD 

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system 
component. See Technical Data in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all 
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

SKIN INJECTION HAZARD 

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just 
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

Do not point gun at anyone or at any part of the body.

Do not put your hand over the spray tip.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Do not spray without tip guard and trigger guard installed.

Engage trigger lock when not spraying.

Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, 
checking, or servicing equipment. 

Summary of Contents for Hydra-Clean 312585P

Page 1: ...cleaning solutions For professional use only See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual and in...

Page 2: ...ect the Displacement Pump 13 Reconnect the Displacement Pump 13 Parts 14 247549 Cart Mount Package 14 247550 and 24W890 Wall Mount Packages 15 247551 247553 24W473 258664 and 26C102 Cart Mount Package...

Page 3: ...250 8 6 86 2 100 0 7 7 0 12 1 550 cc 247551 C 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc 247552 C 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc 247553 C 3065 21 1 211 3 100 0 7 7 0 30 1 430 cc 26C102 C 3065 21...

Page 4: ...under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids an...

Page 5: ...n inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wea...

Page 6: ...d for servicing the displacement pump 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See Dimensions page 22 5 Bolt the bra...

Page 7: ...K Air Line to Air Controls L Air Line Shutoff Valve M Air Line Filter N Portable Cart P Fluid Suction Hose R Fluid Suction Tube and Strainer S Fluid Spray Hose T Spray Gun and Wand U Ground Wire requ...

Page 8: ...e the ground screw GS and lockwasher LW to attach the ground wire U at the rear of the air motor Tighten the screw securely Connect the other end of the ground wire to a true earth ground Air and flui...

Page 9: ...ng Solutions Prepare the cleaning solution according to the manufac turer s instructions Be sure to observe all warnings If you are using powdered cleaners mix them thoroughly in a separate pail befor...

Page 10: ...pty and air has been pumped into lines prime the pump and lines with fluid or flush and leave filled with a compatible solvent Be sure to eliminate all air from the fluid system The piston and intake...

Page 11: ...Operation 312585P 11...

Page 12: ...damaged motor parts Clean or repair See manual 311238 Pump operates but output low on both strokes Restricted line or inadequate air supply closed or clogged valves Clear increase air supply Check tha...

Page 13: ...it to the motor see the WARNING at left Orient the pump s fluid outlet to the air inlet as noted under Disconnect the Dis placement Pump Place the displacement pump 10 on the tie rods 9 5 Screw the n...

Page 14: ...12585P Parts 247549 Cart Mount Package See parts listing on page 18 TI11268c 1 7 3 4 5 6 2 8 Ref 20 41 23 15 14 13 16 21 11 22 19 17 18 9 10 12 20 24 25 26 27 28 29 30 37 38 39 40 1a 1b 1d 1c 66 67 67...

Page 15: ...Parts 312585P 15 247550 and 24W890 Wall Mount Packages See parts listing on page 18 TI11270c 4 32 15 14 13 16 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31 68...

Page 16: ...parts listing on page 18 Model 24W473 includes a hose reel assembly not pictured See Refs 30 32 36 and 47 in the parts listing TI11272c 1 2 3 4 5 6 8 Ref 20 41 23 14 13 21 11 22 19 18 9 10 20 24 25 26...

Page 17: ...Parts 312585P 17 247552 247554 and 258665 Wall Mount Packages See parts listing on page 18 TI11274c 4 32 33 14 13 15 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31 34 16 68...

Page 18: ...TIP spray Q type 00080 1 40 805549 TIP spray Q type 25045 1 41 805566 TIP spray Q type 40065 1 68 113498 VALVE safety 110 psi 0 76 MPa 7 6 bar 1 Ref Part Description Qty Ref No Description Package Par...

Page 19: ...113428 113428 113428 113428 113428 2 29 NUT lock hex 1 4 20 sst 109478 109478 109478 109478 109478 109478 2 30 HOSE assembly sst fit tings 50 ft 15 2 m 247878 247878 247878 247878 247878 247878 247878...

Page 20: ...ir pressure 1 105 100840 ELBOW street 1 4 18 npt 1 106 108638 TEE pipe 1 4 18 npt 1 108 157785 SWIVEL 3 4 14 nps x 3 4 14 npt 1 109 194545 CONNECTOR bulkhead 1 ti24678a 104 106 105 101 102 103 108 109...

Page 21: ...el Kit 24W471 for use with any model wall mount or cart mount includes hose reel hose fittings brackets and mounting hardware Pulsation Dampener Kits 17A074 Forged steel with maximum fluid pressure of...

Page 22: ...Dimensions 22 312585P Dimensions A TI11379c Cart Mount Packages 247549 247551 247553 258664 26C102 Wall Mount Packages 24W890 247550 247552 247554 258665 TI11378c A D C B1 D C B2...

Page 23: ...n npt f 368 167 247552 46 4 1179 32 5 826 15 9 404 17 8 451 3 4 npt f 2 in npt f 1 1 2 in npt f 289 131 247553 50 5 1283 4 3 109 15 9 404 25 7 653 3 4 npt f 2 in npt f 1 1 2 in npt f 365 166 247554 46...

Page 24: ...9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mounting to wall 1 2 in...

Page 25: ...psi air pressure Test Fluid No 10 Weight Oil Stainless Steel 1000cc Pump with NXT Model 3400 Air Motor Fluid Pressure A B psi MPa bar 700 4 8 48 600 4 1 41 500 3 4 34 400 2 7 27 300 2 0 20 200 1 3 13...

Page 26: ...8 15 090 2 29 2 89 10 94 22 77 0 64 434 62 3 00 29 97 3 54 13 40 40 51 1 15 770 16 5 31 53 10 4 15 15 71 65 06 1 84 1079 40 7 44 74 42 Fan Angle Spray Tip Orifice Size 40 PSI 0 3 MPa 3 bar Air Supply...

Page 27: ...15 67 141 14 3 99 2023 48 13 95 139 51 00 080 2 03 3 34 12 64 58 01 1 64 878 21 6 06 60 55 4 20 15 90 106 60 3 02 1372 78 9 46 94 65 4 75 17 98 156 28 4 42 1798 13 12 40 123 98 15 090 2 29 3 70 14 01...

Page 28: ...Pump Performance 28 312585P...

Page 29: ...50 12 1 Part Nos 247551 and 247552 23 1 Part Nos 247553 247554 and 24W473 30 1 Part Nos 258664 and 258665 40 1 Fluid Flow at 60 cpm See Pump Performance Displacement pump size cc per cycle Part No 24W...

Page 30: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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