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11

308-534ą11

Servicing the V–Packings

NOTE:

  There  are two types of packing kits: one is

packings only, the other includes the packings,

rings and retainers.

1. Remove the manifold as outlined in the Pumping

Section.

2. Carefully pull the packing retainer from the manifold.

Examine the o–ring and replace it if it is cut or

damaged.

3. Remove the v–packing and head ring. Pull out the

intermediate retainer ring. Remove the second

v–packing and second head ring.

4. Inspect all parts and replace as necessary.

5. Thoroughly clean the packing cavities and examine

for debris and damage.

6. Lightly grease the packing cavities and then replace

the packings in the following order: head ring,

v–packing, intermediate ring, head ring,  v–packing

and packing retainer with the o–ring installed in the

retainer groove.

CAUTION

Install the parts in the proper order and facing

the correct direction. Improperly installed parts

will cause a malfunction.

7. Reassemble the manifold as instructed in Servicing

the Plungers.

Summary of Contents for Hydra-Clean 1035

Page 1: ...A 230 460 Volt 3 Phase 40 GPM 700 psi 48 bar OPERATING PRESSURE 1100 psi 75 bar MAXIMUM WORKING PRESSURE Model 800 907 Series A 230 460 Volt 3 Phase 35 GPM Model 800 909 Series A 230 460 Volt 3 Phase...

Page 2: ...some exotic coatings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious...

Page 3: ...overpressurizing modifying parts using incompatible chemicals and fluids or using worn or damaged parts can cause them to rupture and result in fluid injection splashing in the eyes or on the skin or...

Page 4: ...high pressure fluid HANDLE AND ROUTE HOSES CAREFULL Y Do not pull on hoses to move the pressure washer Do not use chemicals which are not compatible with the inner tube and cover of the hose DO NOT ex...

Page 5: ...t the high pressure hose between the pump outlet and the gun inlet CAUTION Up to 100 ft 30 m of high pressure hose may be used Longer hoses may af fect sprayer performance and chemical injector perfor...

Page 6: ...sk of fluid injection or splashing in the eyes or on the skin if the gun is bumped or triggered accidentally 6 ALWAYS observe the following CAUTIONS to avoid costly damage to the pressure washer CAUTI...

Page 7: ...lling and Changing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAY...

Page 8: ...ing it again to remove the anti freeze CAUTION If water does freeze in the pressure washer thaw it in a warm room before trying to start it DO NOT pour hot water on or into the pump it may crack the c...

Page 9: ...air condensing inside crankcase Worn packings Oil seals leaking Change oil as specified in MAINTENANCE Install new packings See PUMP SERVICE Install new oil seals See PUMP SERVICE Frequent or prematu...

Page 10: ...the plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 803 677 is available to replace retainers...

Page 11: ...r ring Remove the second v packing and second head ring 4 Inspect all parts and replace as necessary 5 Thoroughly clean the packing cavities and examine for debris and damage 6 Lightly grease the pack...

Page 12: ...800 906 Hydra Clean 735 Pressure Washer 800 907 Hydra Clean 1035 Pressure Washer 2 5 4 3 23 12 11 15 14 13 33 37 36 35 34 31 9 10 32 9 29 16 17 21 22 27 26 18 19 25 20 30 28 38 24 9 8 7 6 21 22 27 26...

Page 13: ...HEAVE Pump 35 gpm 1 16 803 815 PUMP 35 GPM see page 16 1 REF PART NO NO DESCRIPTION QTY 17 803 517 LABEL Keep From Freezing 1 18 803 585 NIPPLE Hex 1 2 19 803 586 TEE 1 2 20 202 965 SWIVEL 1 x 3 4 2 2...

Page 14: ...800 908 Hydra Clean 740 Pressure Washer 800 909 Hydra Clean 1040 Pressure Washer 2 5 4 3 23 12 11 15 14 13 33 37 36 35 34 31 9 10 32 9 29 16 17 21 22 27 26 18 19 25 20 30 28 38 24 9 8 7 6 21 22 27 26...

Page 15: ...3 517 LABEL Keep From Freezing 1 18 803 585 NIPPLE Hex 1 2 19 803 586 TEE 1 2 REF PART NO NO DESCRIPTION QTY 20 202 965 SWIVEL 1 x 3 4 2 21 214 956 HOSE Bypass 2 22 168 595 ADAPTER Hex 1 2 x 3 4 2 23...

Page 16: ...16 Pump Assembly 40 GPM 22 25 21 20 30 29 34 31 33 61 38 32 41 43 54 55 56 57 58 62 56 57 45 47 51 52 8 9 10 2 39 50 48 49 46 60 59 28 24 23 36 35 18 26 16 18 12 27 14 12 25 13 15 19 34 29 30 11 33 10...

Page 17: ...il 33 803 654 SCREW Cap socket hd 8 34 803 637 BEARING Roller tapered 2 35 801 484 CAP 1 36 802 344 O RING 1 38 803 634 SLEEVE 6 39 803 646 PIN Wrist 6 40 803 658 SCREW Cap hex hd 4 41 803 629 GUIDE P...

Page 18: ...0 375 3 8 diameter x 50 foot x 4000 psi 276 bar permanently coupled hose with 801 568 and 801 569 3 8 quick couplers BACKFLOW PREVENTOR 801 133 Prevent back up of contaminated water into fresh supply...

Page 19: ...psi 69 bar 700 psi 48 bar 1000 psi 69 bar 35 gpm 132 lpm 35 gpm 132 lpm 40 gpm 151 lpm 40 gpm 151 lpm 560 lbs 254 kg 583 lbs 264 kg 583 lbs 264 kg 604 lbs 274 kg 48 in 1219 mm 48 in 1219 mm 48 in 1219...

Page 20: ...t a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

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