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309241

Rev. A

First choice when

quality counts.

t

TI0822

INSTRUCTIONS–PARTS LIST

INSTRUCTIONS

This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.

HVLP Compressor/Carts

120V AC, 50/60 Hz

15 psi (1.0 bar, 104 kPa) Maximum Working Pressure

ProCart

t

Model 233441, Series A

Cart with 2

1

/

2

-gallon pressure pot,

material hose, and compressor air hose

ProCart

+

t

Model 233442, Series A

Cart with 2

1

/

2

-gallon pressure pot,

material hose, compressor air hose, and
HVLP–T Turbine Spray gun with #3 fluid set

Related Manuals

HVLP Turbine Sprayers

309240

. . . . . . . . . . . . . . . . . . . 

HVLP–T Turbine Spray Gun

309205

. . . . . . . . . . . . . . . 

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

E

COPYRIGHT 2000, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

Summary of Contents for HVLP

Page 1: ...g Pressure ProCarttModel 233441 Series A Cart with 21 2 gallon pressure pot material hose and compressor air hose ProCart tModel 233442 Series A Cart with 21 2 gallon pressure pot material hose compressor air hose and HVLP T Turbine Spray gun with 3 fluid set Related Manuals HVLP Turbine Sprayers 309240 HVLP T Turbine Spray Gun 309205 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 ECOPYRIGHT 200...

Page 2: ...ock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed D When flammable liquid is sprayed or used for flushing or cleaning the equipment the compressor must be placed at least 20 feet 6 1 m away from areas where haza...

Page 3: ...nd safety regulations D Do not point the gun at anyone or at any part of the body D Do not put your hand or fingers over the gun fluid nozzle D Do not stop or deflect leaks with your hand body glove or rag D Do not blow back fluid this is not an air spray system D Follow the Pressure Relief Procedure on page 11 if the fluid nozzle clogs and before you clean check or service this equipment D Tighte...

Page 4: ... and architectural applications The spray gun of the HVLP system utilizes inbound air pressure from the compressor cart and HVLP turbine sprayer to produce a high quality paint finish The spray gun produces a cone of air that carries and directs paint from the gun to the surface with minimum overspray Application is easy because only a few passes are required to obtain coverage Increased system tr...

Page 5: ...n position on cart D Hose holder Provides storage space for sprayer hose gun and accessories E Cart handle Folds flat for minimum storage space F Turbine sprayer base mount Provides lock mount for turbine sprayer on cart G ON OFF switch Power switch for compressor motor H Material hose Provides material to gun I Remote pressure pot Holds 21 2 gallons of application material J Turbine spray gun App...

Page 6: ...D Use a slower drying reducer or thinner to compen sate for the faster drying time caused by the warm air of the turbine Do not over reduce CAUTION The performance of the turbine sprayer varies with the viscosity of the material and the length of the hose Keep the hose short to prevent pressure drop Paint Reduction Automotive Type Finishes Reduce and catalyze all paint to manufacturer s speci fica...

Page 7: ...rbine sprayer see manual 309240 Compressor cart with 21 2 gallon pressure pot Turbine Sprayer 1 Place turbine sprayer on cart 2 Move latch on cart to the right to lock turbine sprayer 3 Plug compressor cart power cord into auxiliary electrical outlet on turbine sprayer or into a separate grounded electrical outlet 4 Plug turbine sprayer into grounded electrical outlet NOTE Extension cord must be 3...

Page 8: ...1 Connect gun air supply hose A between turbine air outlet B and gun air inlet C DO NOT use wrench to tighten connections hand tighten only NOTE The 4900 turbine uses a quick connector at the air outlet B A wrench is not required to connect the air hose A 2 If using spray gun cup D Connect cup to gun fluid inlet E If using accessory remote pressure pot F Connect fluid supply hose G between remote ...

Page 9: ...lieve pressure in the pressure pot before you loosen or remove the cover 1 Relieve remote pressure pot pressure as follows see Fig 6 a Turn off air supply to pressure pot b 21 2 gallon remote pressure pot Pull pressure relief valve ring 206c until pressure is completely relieved 2 quart remote pressure pot Turn out pressure relief knob 113 one turn Wait until pressure is completely relieved before...

Page 10: ... flames such as pilot lights hot objects such as cigarettes and arcs from connecting or disconnecting power cords or turning light switches on and off Extin guish or remove all sources of ignition 1 Turn the compressor on a few minutes before you start spraying to allow for warm up time NOTE When the compressor is not in use for an extended period of time turn it off The compressor does not shut o...

Page 11: ...the hose end before you remove the hose 3 If using remote pressure pot relieve pressure by following these steps see Fig 7 a Turn off air supply to pressure pot b 21 2 gallon remote pressure pot Pull pressure relief valve ring 206c until pressure is completely relieved 2 quart remote pressure pot Turn out pressure relief knob 113 one turn Wait until pressure is completely relieved before you remov...

Page 12: ...sor filter 1 Turn off and unplug compressor 2 Pinch filter A and remove by hand See Fig 8 3 Clean or replace filter as follows a Brush accumulated paint and dirt from surface of foam filter b Rinse filter in water with mild detergent Blow dry c Replace filter if paint is caked on WARNING To avoid damage to the compressor and possible electric shock never install a damp filter in the compressor CAU...

Page 13: ...air flow from male quick disconnect at compressor outlet approx 1 4 CFM Turn pressure regulator clockwise Look for pressure on gauge If no pressure on gauge check air line and fittings Check hole in 21 2 gallon pot cover under regulator or in 2 quart pot cover at needle valve Clean if necessary Check for obstructions or kinks in hoses and fittings Check if fluid pickup tube is unplugged Tighten Bl...

Page 14: ...ecting wires to new switch Snap switch into place Fig 9 A 28 7936A Compressor Replacement See Fig 10 Fig 11 and Parts Drawing on page 16 1 Remove four cart grill plate screws 23 Remove cart filter 9 and compressor duct 10 Clean or replace filter as necessary 2 Remove air hose 12 from compressor 3 Remove screws 11 attaching compressor 4 Disconnect motor wires and remove compressor 5 Install new com...

Page 15: ...e Fluid Set FS Number 3 244118 Fluid Set FS Spray Gun Length Part No 30 ft 240476 Material Hose Length Part No Standard Turbine Air Hose 30 ft 241413 Coated 240045 Pressure Pot D See HVLP Fine Finish Systems bro chure 300564 for all accessories D Non Silicone Lubricant 111265 4 oz is available for fluid seals and wear areas Notes 309241 15 Accessories PTFE ...

Page 16: ...o Cart HVLP Compressor Carts Model 233441 Series A Model 233442 Series A 29 2 7 3 6 5 4 9 10 19 1 25 24 26 28 8 11 12 13 13 15 18 21 22 23 7 20 1a 1c 1b 1d 27 36 40 41 37 TI0823 42 16 309241 Parts Drawing ...

Page 17: ...ITCH rocker red 1 29 114298 CORD SET 24 in 1 36 240045 TANK paint 2 5 gal not shown 1 37 240075 HOSE air quick disconnect 1 4 in x 24 in 1 38 240481 HOSE material black 3 8 in x 30 ft 9m 1 40 244118 GUN with 3 fluid set supplied with 233442 1 41 103473 TIE WRAP not shown 10 42 108050 WASHER lock 4 Part of replacement compressor Order 240277 Cart filters are available in 3 packs Order 240249 Specif...

Page 18: ...y breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims...

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