Graco Husky 2150e Operation Manual Download

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Operation

Husky™

Husky™ 2150e

2150e

Electric

Electric---Operated

Operated

Operated Diaphragm

Diaphragm

Diaphragm Pump

Pump

3A4068H

2–Inch

2–Inch pumps

pumps

pumps with

with

with electric

electric

electric drive

drive

drive for

for

for fluid

fluid

fluid transfer

transfer

transfer applications.

applications.

Not

Not approved

approved

approved for

for

for use

use

use in

in explosive

explosive

explosive atmospheres

atmospheres

atmospheres or

or hazardous

hazardous

hazardous locations

locations

locations unless

unless

unless otherwise

otherwise

otherwise stated.

stated.

stated. See

See

Approvals

Approvals page

page

page for

for

for more

more information.

information.

information. For

For

For professional

professional

professional use

use

use only.

only.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual and in your Husky
2150e Repair/Parts manual. Save

Save

Save these

these

these instructions.

instructions.

Maximum Working Pressure: 100 psi

(0.69 MPa, 6.9 bar)

See page 7 for approvals.

PROVEN QUALITY. LEADING TECHNOLOGY.

Summary of Contents for Husky 2150e

Page 1: ...or hazardous hazardous hazardous locations locations locations unless unless unless otherwise otherwise otherwise stated stated stated See See See Approvals Approvals Approvals page page page for for for more more more information information information For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Ins...

Page 2: ...on AC with VFD 19 Flush the Pump Before First Use 19 Transfer Mode Vs Low Pulsation Mode 19 Start and Adjust the Pump 19 Pressure Relief Procedure 20 Pump Shutdown 20 VFD Operation 21 VFD Control Panel 21 Adjust the Speed 21 Maintenance 22 Maintenance Schedule 22 Lubrication 22 Tighten Threaded Connections 22 Flushing and Storage 22 Torque Instructions 23 Torque sequence 23 Performance Charts 25 D...

Page 3: ...pment FIRE FIRE FIRE AND AND AND EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes...

Page 4: ...Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all eq...

Page 5: ... solvent manufacturer s Safety Data Sheet SDS and recommendations TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR OR FUMES FUMES FUMES HAZARD HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispo...

Page 6: ...ed Wetted Wetted Section Section Section Material Material Material Drive Drive Drive Type Type Type Center Center Center Section Section Section Material Material Material Gearbox Gearbox Gearbox and and and Compressor Compressor Compressor Motor Motor Motor 2150 2150 2150 A A A Aluminum E E E Electric A A A Aluminum 94 94 94 No Gearbox or Compressor A A A Standard Induction Motor C C C Conductiv...

Page 7: ...P2 P2 P2 Polypropylene end flange SS SS SS 316 Stainless Steel SD SD SD 440C Stainless Steel EO EO EO EPDM Overmold S1 S1 S1 Stainless steel npt TP TP TP TPE SP SP SP Santoprene S2 S2 S2 Stainless steel bsp TP TP TP TPE S5 S5 S5 1 1 1 Stainless steel center flange horizontal outlet S5 S5 S5 2 2 2 Stainless steel center flange vertical outlet I1 I1 I1 Cast Iron standard ports npt I2 I2 I2 Cast Iron...

Page 8: ...e the Configuration Configuration Configuration of of of a a a New New New Pump Pump Pump Please Please Please call call call your your your distributor distributor distributor OR OR OR Use the Online Online Online Diaphragm Diaphragm Diaphragm Pump Pump Pump Selector Selector Selector Tool Tool Tool at at at www graco com www graco com www graco com Search for Selector Selector Selector To To To ...

Page 9: ...requent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing ...

Page 10: ...ort A Power cord to VFD C Fluid outlet port F Grounded flexible air supply line D Mounting feet G Bleed type master air valve E Air inlet port H Air filter regulator assembly P Pump Ground J Master air valve for accessories R Center section regulator K Grounded flexible fluid supply line L Fluid drain valve may be required for your pump installation M Fluid shutoff valve N Grounded flexible fluid ...

Page 11: ... Not Not Supplied Supplied Supplied B Fluid inlet port A Power cord to VFD C Fluid outlet port F Power cord to compressor D Mounting feet K Grounded flexible fluid supply line E Air inlet port L Fluid drain valve may be required for your pump installation J Center section regulator M Fluid shutoff valve P Pump Ground N Grounded flexible fluid outlet line Required Supplied by customer 3A4068H 11 ...

Page 12: ...9 NOTICE NOTICE NOTICE To prevent pump damage use all eight fasteners 2 Make sure the mounting surface is flat and that the pump doesn t wobble 3 For ease of operation and service mount the pump so fluid inlet and fluid outlet ports are easily accessible Mounting Mounting Mounting a a a pump pump pump without without without a a a Gearmotor Gearmotor Gearmotor A pump without a Graco gearbox and mo...

Page 13: ...rom Graco Motor Motor Motor Motors have a ground screw in the electrical box Use it to ground the motor to the controller Air Air Air Line Line Line and and and Fluid Fluid Fluid hoses hoses hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace ho...

Page 14: ... Fluid Supply Supply Supply Line Line Line 1 Connect a grounded flexible fluid hose K to the fluid inlet port The port on pumps with aluminum stainless steel or cast iron fluid sections is 2 in npt f or 2 in bspt On pumps with polypropylene conductive polypropylene or PVDF fluid sections the port is a 2 in raised face ANSI DIN flange 2 If the inlet fluid pressure to the pump is more than 25 of the...

Page 15: ...s Bridge as shown then connect L1 to T1 L2 to T2 and L3 to T3 T4 T5 T6 L2 L3 L1 T7 T8 T9 T1 T2 T3 Figure 4 Wire Connections for a 460 V Motor 6 Close the motor electrical box Torque the bolts to 20 in lb 2 2 N m Wire Wire Wire Connections Connections Connections at at at the the the ATEX ATEX ATEX Motor Motor Motor Motor Motor Motor Code Code Code C C C Install the wiring at the motor as follows 1...

Page 16: ...the Variable Variable Variable Frequency Frequency Frequency Drive Drive Drive VFD VFD VFD NOTE NOTE NOTE Follow the instructions in the VFD manufacturer s manual Install the wiring at the VFD as follows 1 Connect the wires to the motor See Electrical Connections page 15 2 Open the VFD s electrical box 3 Install strain reliefs in both ports at the bottom of the VFD box 4 Connect the green ground w...

Page 17: ...lead to terminal 13A on the rail c Close the access cover d Turn on power to the VFD e Go to screen P121 f Change the value to 21 and press the Mode button 4 For a non Graco VFD perform the following a Attach the two leads to the detection circuit in the VFD NOTE NOTE NOTE Refer to the VFD manual for proper connection points b Close the access cover c Turn on power to the VFD d Configure the VFD t...

Page 18: ...emove the cover from the compressor s electrical box 2 Install wiring system with proper connections i e conduit fittings power cable cable grip to the compressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm2 wire when the system is configured for a 16A circuit and 14 AWG 2 5 mm2 when configured f...

Page 19: ...essure Continue to adjust the air pressure relative to the outlet fluid pressure Lower relative air pressures produce more pulsation damping Higher relative air pressures produce better pump efficiency Start Start Start and and and Adjust Adjust Adjust the the the Pump Pump Pump 1 Be sure the pump is properly grounded See Ground The System page 13 2 Check fittings to be sure they are tight Use a c...

Page 20: ...ure when you stop pumping and before you clean check or service the equipment 1 Remove power from the system 2 Open the dispensing valve if used 3 Open the fluid drain valve L if used to relieve fluid pressure Have a container ready to catch the drainage 4 Shut off the air supply to the pump 5 Back out center section regulator to relieve air pressure in center section Pump Pump Pump Shutdown Shutd...

Page 21: ... The red STOP key stops the motor Use the arrow keys to speed up or slow down the motor The blue M key accesses the VFD menu See the manufacturer s instructions for menu descriptions and information NOTE NOTE NOTE If the M key is pressed use the arrow keys to scroll through the VFD menu FWD AUTO REV STOP RUN Figure 11 VFD Control Panel Adjust Adjust Adjust the the the Speed Speed Speed VFD setting...

Page 22: ...ght and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 23 Flushing Flushing Flushing and and and Storage Storage Storage To avoid injury from fire explosion or electric shock always ground equipment and waste container To avoid static sparking and inj...

Page 23: ...Turn each screw by 1 2 turn or less working in a crisscross pattern to specified torque 3 Repeat for manifolds Torque Torque Torque sequence sequence sequence Aluminum Aluminum Aluminum Pumps Pumps Pumps 1 Left Right Fluid Covers Torque bolts to 200 210 in lb 22 6 23 7 N m 12 11 1 2 3 4 5 6 7 9 8 10 2 Inlet Manifold Torque bolts to 130 140 in lb 14 7 15 8 N m 15 16 13 14 3 Outlet Manifold Torque b...

Page 24: ...e PVDF PVDF PVDF Pumps Pumps Pumps 1 Left Right Fluid Covers Torque bolts to 200 210 in lb 22 6 23 7 N m 12 11 1 2 3 4 5 6 7 9 8 10 2 Inlet Manifold Torque bolts to 150 160 in lb 17 18 N m 16 14 18 17 13 15 19 20 3 Outlet Manifold Torque bolts to 150 160 in lb 17 18 N m 24 22 26 25 21 23 27 28 SIDE VIEW BOTTOM VIEW TOP VIEW 24 3A4068H ...

Page 25: ...t High High High speed speed speed gear gear gear ratio ratio ratio pumps pumps pumps with with with gearmotor gearmotor gearmotor and and and compressor compressor compressor 04 04 04 05 05 05 or or or 06 06 06 KEY KEY KEY A A A Power Limit Curve B B B Net Positive Suction Head Required The shaded area is recommended for continuous duty Frequency Frequency Frequency Hz Hz Hz Pump Pump Pump Speed ...

Page 26: ... Hz Hz Hz Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure PSI PSI PSI bar bar bar MPa MPa MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 5 0 35 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 90 6 2 0 62 100 6 9 0 69 0 20 76 40 151 60 227 80 303 100 379 20 36 30 54 40 73 50 91 60 109 70 127 80 145 90 163 0 5 1 5...

Page 27: ... Hz Pump Pump Pump Speed Speed Speed Cycles Cycles Cycles per per per Minute Minute Minute Outlet Outlet Outlet Pressure Pressure Pressure PSI PSI PSI bar bar bar MPa MPa MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 5 0 35 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 90 6 2 0 62 100 6 9 0 69 0 5 1 52 10 3 05 15 4 57 20 6 10 25 7 62 30 9 14 35 10 67 0 10 38 20 76 30 114 40 151 50 189 60 227 20...

Page 28: ...calculate the NPSHa of your system use the following equation NPSHa NPSHa NPSHa H H Ha a a H H Hz z z H H Hf f f H H Hv v vp p p Where Where Where H H Ha a a is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level H H Hz z z is the vertical distance in feet between the surface of the liquid in...

Page 29: ...Dimensions Dimensions Dimensions Dimensions Aluminum or cast iron pump with compressor 3A4068H 29 ...

Page 30: ...Dimensions Aluminum or cast iron pump without compressor 30 3A4068H ...

Page 31: ... 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 G G G 8 3 21 1 34 6 87 9 34 6 87 9 32 2 81 8 32 2 81 8 30 4 77 2 30 4 77 2 41 4 105 2 34 6 88 6 33 9 86 1 43 8 111 3 37 5 95 3 37 4 95 0 G1 G1 G1 8 3 21 1 H H H 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 J J J 14 6 37 1 40 9 103 9 40...

Page 32: ...47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 18 5 47 0 G G G 8 3 21 1 34 6 87 9 34 6 87 9 32 2 81 8 32 2 81 8 30 4 77 2 30 4 77 2 41 4 105 2 34 9 88 7 33 9 86 1 43 8 111 3 37 5 95 3 37 4 95 0 G1 G1 G1 8 3 21 1 H H H 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 J J J 14 6 37 1 40 9 103 9 ...

Page 33: ...Dimensions Polypropylene Conductive Polypropylene or PVDF pump with compressor 3A4068H 33 ...

Page 34: ...Dimensions Polypropylene Conductive Polypropylene or PVDF pump without compressor 34 3A4068H ...

Page 35: ...5 8 9 3 5 8 9 F F F 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 G G G 8 3 21 1 34 6 87 9 34 6 87 9 32 2 81 8 32 2 81 8 30 4 77 2 30 4 77 2 41 4 105 2 34 6 88 6 33 9 86 1 43 8 111 3 37 5 95 3 37 4 95 0 G1 G1 G1 8 3 21 1 H H H 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0...

Page 36: ...Dimensions Stainless steel pump with compressor Stainless steel pump without compressor 36 3A4068H ...

Page 37: ...6 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 G G G 8 3 21 1 34 6 87 9 34 6 87 9 32 2 81 8 32 2 81 8 30 4 77 2 30 4 77 2 41 4 105 2 34 6 88 6 33 9 86 1 43 8 111 3 37 5 95 3 37 4 95 0 G1 G1 G1 8 3 21 1 H H H 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 J J J 14 6 37 1 40...

Page 38: ...Maximum free flow delivery continuous duty 100 gpm 378 lpm Maximum pump speed continuous duty 160 cpm Fluid Fluid Fluid Inlet Inlet Inlet and and and Outlet Outlet Outlet Size Size Size Polypropylene Conductive Polypropylene PVDF or SST Flange DIN PN16 050 2 in ANSI 150 2 NPS JIS 10K 50 Aluminum Stainless Steel Cast Iron 2 in npt f or 2 in bspt Electric Electric Electric Motor Motor Motor AC Stand...

Page 39: ...atio 16 46 Voltage 3 phase 240V 3 Phase 415V Maximum Amperage Load 14 7 A 230V 8 5 A 460V AC ATEX 24C Power 3 0 HP 2 2 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 26 77 Voltage 3 phase 240V 3 Phase 415V Maximum Amperage Load 8 5 A 230V 5 0 A 460V AC Explosionproof 04D Power 7 5 Hp 5 5 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or ...

Page 40: ...Ii 280 mA Pi 1 3 W Ci 2 4 pF Li 1 00 µH Noise Noise Noise Data Data Data Sound Power measured per ISO 9614 2 at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm full flow 92 dBa Sound Pressure tested 3 28 ft 1 m from equipment at 90 psi fluid pressure and 80 cpm 74 dBa at 60 psi fluid pressure and 160 cpm full flow 82 dBa Wetted Wetted Wetted Parts Parts Parts Wetted pa...

Page 41: ...121 241 109 432 196 343 155 334 151 133 60 Conductive Polypropylene Stainless Steel 357 162 325 147 305 138 473 214 348 158 323 146 514 233 425 193 416 188 215 97 Polypropylene Aluminum 271 123 239 108 219 99 387 175 262 119 237 107 428 194 339 154 330 149 129 58 Polypropylene Stainless Steel 353 160 321 146 301 137 469 213 344 156 319 144 510 231 421 191 412 187 211 95 PVDF Aluminum 290 132 258 1...

Page 42: ...e Conductive Polypropylene Polypropylene Polypropylene Pumps Pumps Pumps PVDF PVDF PVDF Pumps Pumps Pumps Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Acetal AC 10 to 180 F 12 to 82 C 32 ...

Page 43: ...California California California Proposition Proposition Proposition 65 65 65 CALIFORNIA CALIFORNIA CALIFORNIA RESIDENTS RESIDENTS RESIDENTS WARNING WARNING WARNING Cancer and reproductive harm www P65warnings ca gov 3A4068H 43 ...

Page 44: ...S MAKES NO NO NO WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE PURPOSE IN IN IN CONNECTION CONNECTION CONNECTION WITH WITH WITH ACCESSORIES ACCESSOR...

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