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Instructions

XD30 Series High 
Capacity Hose 
Reels

3A0138J

EN

Used in applications requiring long range dispense, transfer or evacuation of fuels, air, 
water, lubricants and other automotive fluids such as oil, grease and transmission fluids. 
For professional use only.

Not for use in explosive atmospheres. 

Application markets include: mobile equipment servic-
ing, heavy construction and industrial plants.

HS Models: Page 3 
HN Models: Page 4

Important Safety Instructions

Read all warnings and instructions in this 
manual. Save these instructions.

ti13980

HN Models

HS Models

Summary of Contents for HNHB7 series

Page 1: ...otive fluids such as oil grease and transmission fluids For professional use only Not for use in explosive atmospheres Application markets include mobile equipment servic ing heavy construction and industrial plants HS Models Page 3 HN Models Page 4 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ti13980 HN Models HS Models ...

Page 2: ...t dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts i...

Page 3: ... disconnect all power sources WARNING Model No Series Application Recommended Mounting Position Hose Size Maximum Pressure PSI Bar Mpa HSHC5 A Grease Truck 1 2 inch 5000 345 34 5 HSHC5 B Grease Truck and Overhead 1 2 inch 5000 345 34 5 HSHFF A B Bare Pressure Washer Truck and Overhead NA 5000 345 34 5 HSLC8 A B Air Water Truck and Overhead 1 2 inch 300 20 7 2 07 HSLD5 A B Air Water Truck and Overh...

Page 4: ...is replaced with A The complete model number is HNHC5A Model No Application Hose Size Maximum Pressure PSI Bar Mpa HNHC5 Grease 1 2 inch 5000 345 34 5 HNHFF Bare Pressure Washer NA 5000 345 34 5 HNLC8 Air Water 1 2 inch 300 20 7 2 07 HNLD5 Air Water 3 4 inch 300 20 7 2 07 HNLE3 Fuel Evacuation 1 inch 125 8 6 0 86 HNMC8 Oil 1 2 inch 1500 103 4 10 34 HNMD5 Oil 3 4 inch 1250 86 8 6 HNMDD Bare MP LP 3...

Page 5: ... injury The ground wire G must be connected to the pump grounding lug and to a true earth ground to prevent static sparking that could result when fluid is dispensed through the hose See your local code for specific requirements The hose reel must be grounded The bleed type master air valve E relieves air trapped between this valve and the pump after the air is shut off Trapped air can cause the p...

Page 6: ...Installation 6 3A0138J Pressure Relief Procedure 1 2 ...

Page 7: ...the spool as shown in FIG 2 and FIG 3 To reduce the risk of injury be sure the mounting sur face and mounting screws are strong enough to sup port the reels weight of the fluids and stress caused by hard pulls on the service hoses See Technical Data page 23 for weights of hose reel assemblies FIG 2 FIG 3 ...

Page 8: ...Installation 8 3A0138J Wall Mounting Ceiling Mounting 1 A Screws 2 A Screws A ti13982 A ti13983 Maximum distance to floor 16 ft 4 87 m 1 A Screws 2 A Screws A A Maximum distance to floor 16 ft 4 87 m ...

Page 9: ...138J 9 Truck Bed Mounting Changing Position of Guide Arms 30 HS Models Only 1 A Screws A 1 Remove nuts 33 Reposition guide arms 30 to new location 2 Reinstall nuts 33 Torque to 25 35 ft lbs 33 9 to 47 5 N m 33 30 33 30 ...

Page 10: ...anging Hose Guide 31 Position HS Models Only 1 Remove screws 52 and nuts 53 not shown Reposition hose guide 31 to new location 2 Reinstall screws 52 and nuts 53 not shown Torque to 25 35 ft lbs 33 9 to 47 5 N m 52 31 52 52 31 52 ...

Page 11: ...pply line with a solvent compatible with the fluid you are dispensing 1 Place end of hose in waste container 2 Blow out entire lubricant supply line with air 3 Flush equipment with a compatible solvent until fluid runs clear 4 Pump dispensing lubricant through line until all sol vent is flushed out ...

Page 12: ...ous injury Never allow the reel to spin freely Uncontrolled spinning could cause serious injury if you are hit by the hose Always grasp the tool firmly with both hands when adjusting tension Spring tension can cause the tool to move violently The reel must be bolted securely in place when making adjustments 1 Loosen A 3 5 turns Do not remove A 2 Loosen B 3 5 turns Do not remove B yet A B ...

Page 13: ...tool C firmly to engage spring force before removing screws B 4 Turn tool C one full turn clockwise 5 Replace one screw B Leave tool C in place 6 Remove tool C 7 Pull hose to test tension Repeat 3 7 if necessary 8 Replace and tighten screws B and A if B C B C B C B B A ...

Page 14: ...erious injury if you are hit by the hose Always grasp the tool firmly with both hands when adjusting tension Spring tension can cause the tool to move violently The reel must be bolted securely in place when making adjustments 1 Loosen A 3 5 turns Do not remove A 2 Loosen B 3 5 turns Do not remove B yet 3 Insert tool C in opening Hold tool C firmly to engage spring force before removing screws B 4...

Page 15: ...Adjusting Spring Tension 3A0138J 15 5 Replace one screw B Leave tool C in place 6 Remove tool C B C B C B C ...

Page 16: ...Adjusting Spring Tension 16 3A0138J 7 Pull hose to test tension Repeat 3 7 if necessary 8 Replace and tighten screws B and A if B B A ...

Page 17: ...Hose Stopper Installation 3A0138J 17 Hose Stopper Installation Installing Meter 1 2 ti13525 1 ...

Page 18: ...ide all models white 1 16A135 PEDESTAL arm swivel side all models metallic blue 1 16A136 PEDESTAL arm swivel side all models yellow 1 16A137 PEDESTAL arm swivel side all models desert sand 1 27 16A691 SCREW socket head 2 28 24C986 HOSE coupled 50 ft HSHC5 models 1 24C987 HOSE coupled 75 ft HSLC8 mod els 1 24C988 HOSE coupled 50 ft HSLD5 mod els 1 24C989 HOSE coupled 30 ft HSLE3 mod els 1 24C990 HO...

Page 19: ...e at no cost Included in Low Medium Pressure Swivel and Seal Replacement Kit 24C993 1 2 NPSM 24P059 1 2 BSPT or 24C994 3 4 NPSM 24P060 3 4 BSPT Included in Ratchet and Latch Replacement Kit 24C995 Included in Hose Guide Kit 24C996 Included in Bulk Head Hose Guide Kit 24C997 Included in Spool Replacement Kit 24C998 Included in Hose Stop Replacement Kit 218341 237873 or 237874 Included in Low Medium...

Page 20: ... HS Models 20 3A0138J 50 51 49 39 38 37 35 36 34 31 52 53 53 30 30 52 23 48 59 44 33 28 42 43 40 46 19 24 3 21 20 26 27 7 16 25 15 32 17 18 14 9 22 Low Medium Pressure Reels Only High Pressure Reels Only 60 ...

Page 21: ...odels white 1 16A135 PEDESTAL arm swivel side all models metallic blue 1 16A136 PEDESTAL arm swivel side all models yellow 1 16A137 PEDESTAL arm swivel side all models desert sand 1 27 16A691 SCREW socket head 2 28 24C986 HOSE coupled 50 ft HNHC5 models 1 126076 HOSE coupled 75 ft HNHB7 models 1 126075 HOSE coupled 50 ft HNPC5 models 24C987 HOSE coupled 75 ft HNLC8 mod els 1 24C988 HOSE coupled 50...

Page 22: ... Seal Replacement Kit 24D134 Included in High Pressure Swivel Assembly Kit 128920 Ref No Part No Description Qty 50 51 49 53 23 48 59 44 28 42 43 19 24 3 21 20 26 27 7 16 25 15 32 17 18 14 9 22 46 Low Medium Pressure Reels Only High Pressure Reels 60 Only Part No Max Working Pressure Hose I D Hose Inlet Hose Length Fitting psi bar inch mm inch mm 218549 2000 137 0 5 12 npt m 24 610 90 swivel union...

Page 23: ... mm x 1524 cm 1250 86 86 0 3 4 inch 3 4 inch HSMDD HNMDD Bare NA 2000 138 13 8 3 4 inch 3 4 inch HSPB8 HNPB8 Pressure Washer 3 8 in x 80 ft 9 5 mm x 2438 4 cm 4000 275 27 5 1 2 inch 3 8 inch HSHCD HNHCD Bare NA 5000 345 34 5 1 2 inch 1 2 inch HSMCF HNMCF Bare NA 2000 138 13 8 1 2 inch 1 2 inch HSHB7 HNHB7 Grease 3 8 x 75 ft 9 5 mm x 2286 cm 5000 345 34 5 1 2 inch 3 8 inch HSPC5 HNPC5 Air Water 1 2...

Page 24: ...ata 24 3A0138J Dimensions Model A B C D HN 229 mm 9 0 in 350 mm 13 77 in 546 mm 21 5 in 588 00 mm 23 10 in HS 229 mm 9 0 in 350 mm 13 77 in 561 73 mm 22 12 in 588 00 mm 23 10 in A B C D C D B A HN Models HS Models ...

Page 25: ...Technical Data 3A0138J 25 Mounting Pattern 293 86 mm 131 76 mm 5 187 in 14 mm 1 2 in bolts 4X 11 57 in ...

Page 26: ...rtation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential dama...

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