Engine Replacement
28
334194A
Engine Replacement
Removal
1.
Perform
Pressure Relieve Procedure
, page 10.
2.
Remove screws (79) and washers (78) and belt
cover (67). See F
IG
. 1, page 29.
3.
Remove belt (19), page 21.
4.
Remove screws (21), washers (70) and nuts (10)
securing motor (5) to frame.
5.
Disconnect battery cables and voltage regulator.
6.
Remove motor (5) from frame.
Replacing Motor Fan
Removal
a.
Loosen and remove bolts (86) on front of fan
(14).
b.
Pull fan (14) off small pulley (6).
Installation
a.
Position new fan (14) over small pulley (6).
b.
Replace bolts (86) and tighten securely.Torque
to 125 + 10 in-lb (14.1 + 1.1 N•m).
Removing Pulley
NOTE:
This procedure is only necessary if you are
replacing the motor. When you install a new motor
you reuse the existing pulley.
Removal
a.
Loosen set screw (87) located on the side of the
pulley (6).
b.
Remove large bolt (24) in the center of pulley
(6).
c.
Pull pulley (6) off motor (5).
Installation
a.
Position new pulley (6) on motor (5).
b.
Install large bolt (24) and washer (65) in center
of pulley (6). Torque to 125 + 10 in-lb
(14.1 + 1.1 N•m).
c.
Tighten set screw (87). Torque to 60 + 2 in-lb
(25.4 N•m).
Installation
1.
Install motor (5) in frame.
2.
Reconnect battery cables and voltage regulator
connection.
3.
Replace all screws (21), washers (70) and nuts (10).
Tighten securely.
4.
Install belt (19) over pulleys (4, 6), page 21.
5.
Replace belt cover (67) and screws (79) and wash-
ers (78) (2 each side). Using a wrench tighten bolts.
Torque to 25-30 in-lb (2.8-3.4 N•m).
ti20931a
ti20931a