Graco GH 24X011 User Manual Download

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334

914

Instructions - Parts

™

Power Pack

Use to power XP-h

™

Hydraulic Plural-Component Sprayers. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Part No. 24X011

Maximum Working Pressure 1800 psi (12.4 MPa, 124 bar)

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Important Safety Instructions

Read all warnings and instructions in this
manual and in related manuals. Save these
instructions.

Manual No. Description

3A0420

™

and XP-h Proportioners

WLD

Summary of Contents for GH 24X011

Page 1: ...roved for use in explosive atmospheres or hazardous locations Part No 24X011 Maximum Working Pressure 1800 psi 12 4 MPa 124 bar Related Manuals Important Safety Instructions Read all warnings and inst...

Page 2: ...Oil 17 Removal 17 Installation 19 Belt Removal and Installation 21 Replacing Oil Reservoir 22 Removal 22 Installation 23 Changing Hydraulic Oil Filter 25 Removal 25 Installation 25 Cooler Replacement...

Page 3: ...tructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if stati...

Page 4: ...e hazardous fluid in approved containers and dispose of it according to applicable guidelines BATTERY SAFETY The battery may leak explode cause burns or cause an explosion if mishandled Only use the b...

Page 5: ...Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its...

Page 6: ...entification 1 Engine Controls 2 Engine ON OFF Switch Electric Start Units 3 Ignition 4 Lift Location 6 Pressure Control 7 Lock Ring 8 Serial Number ID Label 9 Hydraulic Pump Valve 10 Hydraulic Oil Fi...

Page 7: ...sed for lifting are rated to support weight of the power pack 390 lbs 177 kg NOTE Lift power pack and sprayer components sepa rately Disconnect fluid hoses To avoid injury always use designated Lift L...

Page 8: ...bed you must reposition the handle 1 Remove the 4 handle sleeve screws 143 2 Remove handle assembly 25 by pulling it out of upper frame tubes 1 3 Remove frame tube plugs 120 located behind the wheels...

Page 9: ...n U bolts over sprayer frame as indicated in the following illustration 1 Reposition handle steps 1 5 page 8 2 Place U bolts over sprayer frame and through holes in vehicle bed Place a washer and nut...

Page 10: ...er X Insert ground wire end Y into lug Z slot and tighten locknut securely Connect ground clamp to a true earth ground This equipment stays pressurized until pressure is manually relieved To help prev...

Page 11: ...oil level Add only Graco Hydrau lic Oil ISO 46 169236 5 gallon 18 9 liter or 207428 1 gallon 3 8 liter Hydraulic reservoir capacity is approximately 4 0 gallons 15 14 liters 5 Verify all hose fitting...

Page 12: ...y to start e After engine starts move choke to open f Set throttle to desired setting Hydraulic system and engine may become very hot during operation and could burn skin if touched Flammable material...

Page 13: ...start hydraulic motor stroking and allow fluid to circulate for 15 seconds turn pressure down 3 Turn spray gun trigger safety OFF 4 Adjust pressure to desired setting Begin spraying 5 Rotate Lock Rin...

Page 14: ...nk After first 20 hours of operation Drain engine oil and refill with clean oil Reference Honda Engines Owner s Manual for correct oil viscosity Weekly Remove engine air filter cover and clean element...

Page 15: ...ing sprayer to Graco distributor for repair Hydraulic motor not shifting Set pump valve OFF Turn pressure down Turn engine OFF Pry rod up or down until hydraulic motor shifts Excessive leakage around...

Page 16: ...dapter block 4 Install new gaskets and torque screws 5 Install cover 140 with four screws 79 Torque to 25 30 in lb 2 8 3 4 Nzm Install pump handle cover 196 with screw 197 Allow hydraulic system to co...

Page 17: ...2 Drain oil Changing Hydraulic Oil procedure page 17 3 Remove screw 197 and pump handle cover 196 Remove four cover bolts 79 and cover 140 It is not necessary to remove the hydraulic lines before remo...

Page 18: ...d grommets 80 2 each side 6 Remove belt cover 67 7 Remove belt 19 page 21 8 Loosen set screws 87 on front of large pulley 4 9 Remove pulley 4 from hydraulic pump shaft 10 Remove nuts 10 and screws 9 h...

Page 19: ...N m Torque fitting 34 to 450 in lb 50 8 N m NOTE Fill pump casing with hydraulic oil before install ing fitting 34 2 Install new pump 3 in frame 3 Install screws 9 and nuts 10 Torque to 225 10 in lb 2...

Page 20: ...wash ers 78 and screws 79 2 each side Torque screws to 25 30 in lb 2 8 3 4 N m 9 Install suction lines Tighten fittings Torque fitting A to 225 10 in lb 25 4 1 1 N m Fitting B to 450 10 in lb 50 1 1...

Page 21: ...4 pulleys b Tighten engine bolts 21 Torque to 225 10 in lb 25 4 1 1 N m c Check belt 19 alignment on both large 4 and small pulley 6 When properly positioned over pulleys belt should be centered on pu...

Page 22: ...17 Keep plug for use on new res ervoir 3 Remove fill cap 27 and filter assembly 111 Keep for use on new reservoir 4 Loosen and remove suction hose 153 5 Remove and keep suction fitting 32 for use on...

Page 23: ...servoir 64 to frame 9 Lift reservoir 64 out of frame Installation 1 Install plug 102 return elbow 31 suction fitting 32 inlet screen 89 and filter assembly 111 in new reservoir 64 2 Install new reserv...

Page 24: ...4 1 N m 5 Reattach fluid lines 100 101 Ensure fittings are connected securely 6 Install filter 107 7 Reattach suction hose 153 Toque to 600 10 in lb 68 1 1 N m 8 Verify drain plug has been replaced Fi...

Page 25: ...5 Pull filter 108 off cap 155 Installation 1 Install new o ring 113 from kit 2 Install new filter 108 over cap 155 3 Install cap 155 and filter 108 in filter housing 111 Hand tighten cap till snug Th...

Page 26: ...ge 10 2 Loosen ground screw and remove ground clamp 95 from sprayer 3 Loosen and remove return line to oil tank and hydraulic line to cooler 4 Remove screws 79 washers 78 and support bar 77 from cooli...

Page 27: ...screws 79 Tighten screws 2 Replace bar and screws Torque to 25 30 in lb 2 8 3 4 N m 3 Reconnect return line to oil tank and hydraulic line to cooler Torque to 225 in lb 25 4 N m 4 Replace ground wire...

Page 28: ...rocedure is only necessary if you are replacing the motor When you install a new motor you reuse the existing pulley Removal a Loosen set screw 87 located on the side of the pulley 6 b Remove large bo...

Page 29: ...Engine Replacement 334194A 29 Engine Replacement FIG 1 67 79 78 21 10 46 45 5 19 4 6 65 24 14 86 87 ti20932a...

Page 30: ...38 Set parts aside 2 Remove terminal covers 43 44 and cables 45 46 from battery lugs 33 3 Dispose of battery per local codes and regulations Installation 1 Place new battery 33 on pad 39 2 Reconnect b...

Page 31: ...Battery Replacement 334194A 31...

Page 32: ...Frame 32 334194A Frame WL D 25 145 144 92 146 143 143 1 86 120 84 86 71 70 70 69 68 116 153 32 154 137 79 78 77 79 79 95 72 78 177 172...

Page 33: ...WASHER fender 8 79 C20474 SCREW self tapping 10 84 110996 NUT hex flange head 2 86 110963 SCREW cap flange head 12 92 15G797 SLEEVE handle 2 95 237686 WIRE ground assembly w clamp 1 116 238049 FLUID T...

Page 34: ...Frame continued 34 334194A Frame continued ti7685c...

Page 35: ...REW cap hex hd 2 82 102040 WASHER lock 2 86 110963 SCREW cap flange head 12 100 17D581 HOSE coupled 1 101 17D582 HOSE coupled 1 112 120304 FITTING nipple 1 120 120314 PLUG tube 4 140 288098 KIT repair...

Page 36: ...Hydraulic Pump and Reservoir 36 334194A Hydraulic Pump and Reservoir...

Page 37: ...103 120063 FITTING hydraulic 1 107 120140 VALVE ball assembly 1 108 120310 FILTER hydraulic fluid 1 111 15H246 HOUSING filter hydraulic 1 112 120304 FITTING nipple straight 1 113 120315 O RING packin...

Page 38: ...68 HOOK bolt 2 39 801972 PAD battery 1 43 801958 PROTECTOR terminal red 1 44 801959 TERMINAL protector black 1 45 113951 CABLE electric neg black 1 46 107073 CABLE electric positive red 1 47 107069 CL...

Page 39: ...13 HP 9 7 KW Hydraulic Supply 1 2 in JIC Return Line 3 4 in JIC Dimensions Weight 390 lb 177 kg Height 49 in 124 cm Width 28 in 71 cm Length 43 in 109 cm Sounds Levels measured at maximum normal load...

Page 40: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANT...

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Graco GH 24X011, Instructions - Parts Manual

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