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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions.

 This manual contains English. MM 332511

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B, January 2017

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit 

www.graco.com

.

For patent information, see 

www.graco.com/patents

.

TO PLACE AN ORDER, contact your Graco distributor, go to 

www.graco.com

 and select 

“Where to Buy” in the top blue bar, or call to find the nearest distributor.

If calling from the US:

 800-746-1334

If calling from outside the US: 

0-1-330-966-3000

Summary of Contents for ExactaBlend 24R200

Page 1: ...pproved for use in explosive atmospheres or hazardous locations 24R200 Heated platen kit high volume Refer to ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for maximum working p...

Page 2: ...ystem Description 3 Power Requirements 3 Component Identification 4 Heated Platen Kit 4 Heat Controller 5 Installation 6 Grounding 6 Setup 13 Operation 14 Startup 14 Shutdown 14 Maintenance 15 Platen...

Page 3: ...gh the system Power Requirements A 25A minimum 30A maximum circuit breaker must be installed on the incoming power supply Add to power requirements of ExactaBlend AGP Advanced Glazing Proportioner sys...

Page 4: ...Identification Heated Platen Kit Key A RTD Temperature Sensor B Heater Coil C Temperature Limit Switch D Junction Box E Heat Electrical Enclosure F Main Power Switch G Heater Power Switch H Heat Contr...

Page 5: ...32511B 5 Heat Controller Key AA Current Temperature AB Power is Supplied to Heater AC Power is Supplied to Heat Overtemp Contactor AD Desired Temperature AE Temperature Adjustment FIG 2 Heat Controlle...

Page 6: ...oughly clean all material that may be found on the top of the platen d Turn off all sources of power to the machine To avoid serious injury or machine damage all electrical connections need to be done...

Page 7: ...nd wires to the terminal lug and to the platen covers not shown in view Attach the conduit to the platen cover and route the wires through the conduit when connections are complete 6 1 4 20 Studs 6 Fl...

Page 8: ...Label A and B leads for identification in step 10 Route all the wires through the conduit when connections are complete 5 Mount the RTD Route the wire through the conduit when connections are complet...

Page 9: ...Platen Covers NOTE Torque the platen cover fasteners to 60 10 in lbs 6 8 1 1 N m NOTICE To prevent damage to wires ensure wires are not pinched when assembling and securing platen cov ers 1 Conduit 1...

Page 10: ...n 208 liter ram b Route the conduit to the junction box from the platen 8 Mount the Heat Electrical Panel on the 5 Gallon 19 liter Ram 1 3 8 16 Bolt Urethane 1 M8 Bolt Polysulfide 1 Lock Washer 2 8 32...

Page 11: ...ord and Signal Cable to the Junction Box Secure the power cord and signal cable to the base A cross bar 10 Connect the Leads in the Junction Box Connect A leads B leads ground and signal cable within...

Page 12: ...Installation 12 332511B 11 Connect the Power Cable from the Heat Electrical Enclosure to the Main Electrical Enclosure 12 Connect Power to the Terminals and Ground...

Page 13: ...t the heated platen electrical enclosure 2 Turn the power on at the heater power switch 3 Set the desired platen temperature by pressing either the up or down arrow keys NOTE Temperature is displayed...

Page 14: ...ure 2 Turn the power on at the heater power switch 3 Set the desired temperature Refer to page 5 for details Shutdown 1 Turn the power off at the heater power switch NOTE If the entire machine is to b...

Page 15: ...5 Remove bleed stick from platen Push bleed stick through bleed relieve port P to remove material residue See FIG 3 6 Remove platen covers See FIG 3 a Remove platen cover fasteners F b Remove both pl...

Page 16: ...trols are properly set and wiring is correct before assum ing there is a problem Common Problems Problem Cause Verification Solution Heating is slow Low power Measure voltage across cir cuit breakers...

Page 17: ...matic to locate faulty wiring or connec tion 2 Have a qualified electri cian service electrical components Cable unplugged loose wire Check for loose or discon nected wires and plugs Attach plug wire...

Page 18: ...the ter minal box d Remove screws and washers Remove platen heater blocks B and RTD sensor R 6 Install new platen heaters and RTD sensor R Secure RTD sensor R with screw and washer Secure platen heate...

Page 19: ...WITH WIRE NUMBERS MARKED AS SHOWN SEE XXXXXX FOR LABELS 1360 1380 L1 T1 L2 T2 CON120 L3 T3 HARNESS 16U358 HARNESS 16U358 HARNESS 16U354 HARNESS 16U354 SSR130 A1 A2 HARNESS 16A522 24VDC SIGNAL 1300 128...

Page 20: ...Parts 20 332511B Parts Heated Platen Kit 24R200 FIG 5 Heated Platen Kit 14 11 5 26 6 2 2 3 5 22 23 28 11 7 14...

Page 21: ...Parts 332511B 21 FIG 6 Heated Platen Kit 18 21 25 36 30 19 16 45 4 27 17 8 32 33 34 35 24 8 10 3 1 39 44 43 40 42 37 38 41 40 43 44...

Page 22: ...ground 1 14 15V427 HEATER coil 2 15 CONDUIT 12 9mm 2 70 16 SCREW cap 3 8 19x3 4 1 17 WASHER M5 1 18 SCREW cap 8 32x1 2 2 19 WASHER lock 3 8 1 20 WASHER lock internal M5 2 21 WASHER flat 6 2 22 NUT hex...

Page 23: ...t no cost Not available for individual sale 37 BRACKET mount top 2 38 BRACKET mounting ram 2 39 24R870 MODULE heat 1 40 WASHER M6 16 41 SCREW socket head M6x25mm 8 42 SCREW socket head M6x16mm 8 43 WA...

Page 24: ...Parts 24 332511B Heat Enclosure 24R870 FIG 7 Heat Module 109 128 109 109 127 107 108 110 116 108 134 132 106 136 111 101 112 113...

Page 25: ...Parts 332511B 25 FIG 8 Heat Module 102 104 114 115 122 121 119 124 118 120 125 123 122 129 118 130 130 131 139 130 117 102 103 126...

Page 26: ...ay solid state 240v 50 1 114 LATCH operator 1 115 BLOCK contact normally open 1 116 SWITCH operator selector 1 117 HARNESS single 16ga black 2 118 HARNESS single 16ga black 3 119 HARNESS single 10ga g...

Page 27: ...Parts 332511B 27...

Page 28: ...e charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANT...

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