Graco ExactaBlend 24R200 Operation Manual Download | Manualshive

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332511B

EN

Kit Instructions

ExactaBlend

™

AGP Advanced Glazing Proportioner

Heated Platen Kit

For heating bulk supply of medium to high viscosity polysulfide and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.

24R200

Heated platen kit, high volume

Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure
and model information.

Important Safety Instructions

Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation man
ual. Save all instructions.

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Summary of Contents for ExactaBlend 24R200

Page 1: ...pproved for use in explosive atmospheres or hazardous locations 24R200 Heated platen kit high volume Refer to ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for maximum working p...

Page 2: ...ystem Description 3 Power Requirements 3 Component Identification 4 Heated Platen Kit 4 Heat Controller 5 Installation 6 Grounding 6 Setup 13 Operation 14 Startup 14 Shutdown 14 Maintenance 15 Platen...

Page 3: ...gh the system Power Requirements A 25A minimum 30A maximum circuit breaker must be installed on the incoming power supply Add to power requirements of ExactaBlend AGP Advanced Glazing Proportioner sys...

Page 4: ...Identification Heated Platen Kit Key A RTD Temperature Sensor B Heater Coil C Temperature Limit Switch D Junction Box E Heat Electrical Enclosure F Main Power Switch G Heater Power Switch H Heat Contr...

Page 5: ...32511B 5 Heat Controller Key AA Current Temperature AB Power is Supplied to Heater AC Power is Supplied to Heat Overtemp Contactor AD Desired Temperature AE Temperature Adjustment FIG 2 Heat Controlle...

Page 6: ...oughly clean all material that may be found on the top of the platen d Turn off all sources of power to the machine To avoid serious injury or machine damage all electrical connections need to be done...

Page 7: ...nd wires to the terminal lug and to the platen covers not shown in view Attach the conduit to the platen cover and route the wires through the conduit when connections are complete 6 1 4 20 Studs 6 Fl...

Page 8: ...Label A and B leads for identification in step 10 Route all the wires through the conduit when connections are complete 5 Mount the RTD Route the wire through the conduit when connections are complet...

Page 9: ...Platen Covers NOTE Torque the platen cover fasteners to 60 10 in lbs 6 8 1 1 N m NOTICE To prevent damage to wires ensure wires are not pinched when assembling and securing platen cov ers 1 Conduit 1...

Page 10: ...n 208 liter ram b Route the conduit to the junction box from the platen 8 Mount the Heat Electrical Panel on the 5 Gallon 19 liter Ram 1 3 8 16 Bolt Urethane 1 M8 Bolt Polysulfide 1 Lock Washer 2 8 32...

Page 11: ...ord and Signal Cable to the Junction Box Secure the power cord and signal cable to the base A cross bar 10 Connect the Leads in the Junction Box Connect A leads B leads ground and signal cable within...

Page 12: ...Installation 12 332511B 11 Connect the Power Cable from the Heat Electrical Enclosure to the Main Electrical Enclosure 12 Connect Power to the Terminals and Ground...

Page 13: ...t the heated platen electrical enclosure 2 Turn the power on at the heater power switch 3 Set the desired platen temperature by pressing either the up or down arrow keys NOTE Temperature is displayed...

Page 14: ...ure 2 Turn the power on at the heater power switch 3 Set the desired temperature Refer to page 5 for details Shutdown 1 Turn the power off at the heater power switch NOTE If the entire machine is to b...

Page 15: ...5 Remove bleed stick from platen Push bleed stick through bleed relieve port P to remove material residue See FIG 3 6 Remove platen covers See FIG 3 a Remove platen cover fasteners F b Remove both pl...

Page 16: ...trols are properly set and wiring is correct before assum ing there is a problem Common Problems Problem Cause Verification Solution Heating is slow Low power Measure voltage across cir cuit breakers...

Page 17: ...matic to locate faulty wiring or connec tion 2 Have a qualified electri cian service electrical components Cable unplugged loose wire Check for loose or discon nected wires and plugs Attach plug wire...

Page 18: ...the ter minal box d Remove screws and washers Remove platen heater blocks B and RTD sensor R 6 Install new platen heaters and RTD sensor R Secure RTD sensor R with screw and washer Secure platen heate...

Page 19: ...WITH WIRE NUMBERS MARKED AS SHOWN SEE XXXXXX FOR LABELS 1360 1380 L1 T1 L2 T2 CON120 L3 T3 HARNESS 16U358 HARNESS 16U358 HARNESS 16U354 HARNESS 16U354 SSR130 A1 A2 HARNESS 16A522 24VDC SIGNAL 1300 128...

Page 20: ...Parts 20 332511B Parts Heated Platen Kit 24R200 FIG 5 Heated Platen Kit 14 11 5 26 6 2 2 3 5 22 23 28 11 7 14...

Page 21: ...Parts 332511B 21 FIG 6 Heated Platen Kit 18 21 25 36 30 19 16 45 4 27 17 8 32 33 34 35 24 8 10 3 1 39 44 43 40 42 37 38 41 40 43 44...

Page 22: ...ground 1 14 15V427 HEATER coil 2 15 CONDUIT 12 9mm 2 70 16 SCREW cap 3 8 19x3 4 1 17 WASHER M5 1 18 SCREW cap 8 32x1 2 2 19 WASHER lock 3 8 1 20 WASHER lock internal M5 2 21 WASHER flat 6 2 22 NUT hex...

Page 23: ...t no cost Not available for individual sale 37 BRACKET mount top 2 38 BRACKET mounting ram 2 39 24R870 MODULE heat 1 40 WASHER M6 16 41 SCREW socket head M6x25mm 8 42 SCREW socket head M6x16mm 8 43 WA...

Page 24: ...Parts 24 332511B Heat Enclosure 24R870 FIG 7 Heat Module 109 128 109 109 127 107 108 110 116 108 134 132 106 136 111 101 112 113...

Page 25: ...Parts 332511B 25 FIG 8 Heat Module 102 104 114 115 122 121 119 124 118 120 125 123 122 129 118 130 130 131 139 130 117 102 103 126...

Page 26: ...ay solid state 240v 50 1 114 LATCH operator 1 115 BLOCK contact normally open 1 116 SWITCH operator selector 1 117 HARNESS single 16ga black 2 118 HARNESS single 16ga black 3 119 HARNESS single 10ga g...

Page 27: ...Parts 332511B 27...

Page 28: ...e charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANT...

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