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Installation

Fluid

Fluid

Fluid Line

Line

Line Accessories

Accessories

Accessories

Install the following accessories in the order shown
in Fig. 1, using adapters as necessary. All fluid
lines and accessories must be rated to the maximum
working pressure of 400 psi (2.8 MPa, 28.0 bar).

• Fluid

Fluid

Fluid drain

drain

drain valve

valve

valve (D):

(D):

(D): required in your system, to

relieve fluid pressure in the hose and circulation
system.

• Fluid

Fluid

Fluid pressure

pressure

pressure gauge

gauge

gauge (E):

(E):

(E): for more precise

adjustment of the fluid pressure.

• Fluid

Fluid

Fluid shutoff

shutoff

shutoff valve

valve

valve (F):

(F):

(F): shuts off fluid flow.

Fill

Fill

Fill With

With

With Oil

Oil

Oil Before

Before

Before Using

Using

Using Equipment

Equipment

Equipment

See Fig. 5. Before using the equipment, open the fill
cap (P) and add Graco Part No. 16W645 ISO 220
silicone-free synthetic gear oil. Check the oil level in
the sight glass (K). Fill until the oil level is near the
halfway point of the sight glass. The oil capacity is
approximately 1.5 quarts (1.4 liters). Do

Do

Do not

not

not overfill.

overfill.

overfill.

NOTE:

NOTE:

NOTE: Two 1 quart (0.95 liter) bottles of oil are
supplied with the equipment.

Figure 5 Sightglass and Oil Fill Cap

Flush

Flush

Flush Before

Before

Before Using

Using

Using Equipment

Equipment

Equipment

The pump fluid section was tested with lightweight
oil, which is left in the fluid passages to protect parts.
To avoid contaminating your fluid with oil, flush the
equipment with a compatible solvent before using
the equipment.

Control

Control

Control Module

Module

Module Accessory

Accessory

Accessory

The Control Module Accessory is required with
Advanced E-Flo DC motors to provide the interface
for users to enter selections and view information
related to setup and operation. See the Control
Module Accessory Kit manual for installation and
operation information.

12

3A2096D

Summary of Contents for E-Flo EC1110

Page 1: ...n circulation circulation applications applications applications For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instru...

Page 2: ...Module Accessory 12 Operation 13 Startup 13 Shutdown 13 Pressure Relief Procedure 13 Maintenance 14 Preventive Maintenance Schedule 14 Change the Oil 14 Check Oil Level 14 Bearing Pre Load 14 Flushin...

Page 3: ...d and and Controls Controls Controls 1 1 1 2 2 2 3 3 3 or or or 4 4 4 Pump Pump Pump Type Type Type and and and Fittings Fittings Fittings 1 1 1 2 2 2 or or or 3 3 3 Mounting Mounting Mounting Type Ty...

Page 4: ...rounding Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Sto...

Page 5: ...ensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately...

Page 6: ...o not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipm...

Page 7: ...Notes Notes Notes Notes 3A2096D 7...

Page 8: ...njury if work is not performed properly Have a qualified electrician perform any electrical work Be sure your installation complies with all National State and Local safety and fire codes See Table 1...

Page 9: ...e in hazardous locations B Fused Safety Switch with lock C Start Stop Control must be approved for use in hazardous locations D Explosion Proof Conduit Seal Required within 18 in 457 mm of the motor f...

Page 10: ...t stop control must be approved for use in hazardous locations 3 Open the electrical compartment S on the motor 4 Bring the power wires into the electrical compartment through the 3 4 14 npt f inlet p...

Page 11: ...E NOTE Advanced models require installation of the 24P822 Control Module All pumps connected to a common control module must be grounded to the same ground point Different ground points unequal potent...

Page 12: ...silicone free synthetic gear oil Check the oil level in the sight glass K Fill until the oil level is near the halfway point of the sight glass The oil capacity is approximately 1 5 quarts 1 4 liters...

Page 13: ...es are primed and all air is forced out of the system Shutdown Shutdown Shutdown Follow the Pressure Relief Procedure page 13 Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Proced...

Page 14: ...near the halfway point of the sight glass The oil capacity is approximately 1 5 quarts 1 4 liters Do Do Do not not not overfill overfill overfill 4 Reinstall the fill cap Figure 6 Oil Drain Plug Check...

Page 15: ...n both strokes Worn piston packing Replace See lower manual Held open or worn ball check valves Check and repair See lower manual Pump output low on only one stroke Worn piston packing Replace See low...

Page 16: ...mbly Reassembly Reassembly NOTE NOTE NOTE If the coupling adapter 9 and tie rods 6 have been disassembled from the motor see Reassemble the Coupling Adapter and Tie Rods to the Motor page 17 1 See Fig...

Page 17: ...led from the motor to ensure proper alignment of the motor shaft to the piston rod R 1 See Fig 7 Screw the tie rods 6 into the motor 3 and torque to 50 60 ft lb 68 81 N m 2 Screw the coupling adapter...

Page 18: ...Parts Parts Parts Parts Pump Pump Pump Assembly Assembly Assembly See Models page 3 for an explanation of the pump part number 18 3A2096D...

Page 19: ...and 3b 1 3a 16M130 LABEL warning 1 3b 16W645 OIL gear synthetic ISO 220 silicone free 1 quart 0 95 liter not shown 2 4 See Pump Matrix page 20 WASHER 4 5 See Pump Matrix page 20 BOLT 4 6 15G924 ROD ti...

Page 20: ...C2210 A EM0012 24F424 EC2211 A 255143 256193 EM0012 100133 100101 24F424 EC2212 A 255143 EM0012 100133 100101 24F424 EC2310 A EM0021 24F424 EC2311 A 255143 256193 EM0021 100133 100101 24F424 EC2312 A...

Page 21: ...435 EC3331 A 255143 256193 EM0021 100133 100101 24F435 EC3332 A 255143 EM0021 100133 100101 24F435 EC3430 A EM0022 24F435 EC3431 A 255143 256193 EM0022 100133 100101 24F435 EC3432 A 255143 EM0022 1001...

Page 22: ...Dimensions Dimensions Dimensions Dimensions A A A B B B C C C D D D 58 00 in 1473 mm 17 00 in 432 mm 45 50 in 1156 mm 19 88 in 505 mm 22 3A2096D...

Page 23: ...ng Mounting Hole Hole Hole Patterns Patterns Patterns Floor Floor Floor Stand Stand Stand Dimension Dimension Dimension Measurement Measurement Measurement A 19 88 in 505 mm B 14 50 in 368 mm C 16 88...

Page 24: ...ment A 17 8 in 451 mm B 14 5 in 368 mm C 12 4 in 314 mm D 9 0 in 229 mm E 5 4 in 137 mm F 7 4 in 187 mm G 5 3 in 133 mm H 2 0 in 51 mm J 1 0 in 25 mm K 1 6 in 41 mm L 2 7 in 69 mm M 4 4 in 112 mm N Fo...

Page 25: ...e charts show the motor operating at 100 70 and 40 of maximum force These values are approximately equivalent to an air motor operating at 100 70 and 40 psi 100 of maximum force 70 of maximum force 40...

Page 26: ...tions FLUID FLUID FLUID PRESSURE PRESSURE PRESSURE psi bar MPa FLUID FLUID FLUID FLOW FLOW FLOW gpm lpm Table Table Table 4 4 4 Models Models Models EC23xx EC23xx EC23xx and and and EC24xx EC24xx EC24...

Page 27: ...tions FLUID FLUID FLUID PRESSURE PRESSURE PRESSURE psi bar MPa FLUID FLUID FLUID FLOW FLOW FLOW gpm lpm Table Table Table 6 6 6 Models Models Models EC43xx EC43xx EC43xx and and and EC44xx EC44xx EC44...

Page 28: ...Notes Notes Notes Notes 28 3A2096D...

Page 29: ...cc bar Models ECx3xx and ECx4xx 436000 v volume of lower in cc psi 3000 v volume of lower in cc bar Maximum continuous cycle rate 20 cpm Maximum Flow Maximum flow is determined by the size of the pump...

Page 30: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

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