Graco DynaMite 25D100 Instructions - Parts Manual Download Page 2 | Manualshive

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Graco DynaMite 25D100 Instructions - Parts Manual Download Page 2

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3A5311D

Contents

Related Manuals   . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part Numbers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification  . . . . . . . . . . . . . . . . . . . . 7
Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Location and Setup   . . . . . . . . . . . . . . . .  8
Connect and Disconnect Tubes  . . . . . . . . . . . . .  9
Flush the System   . . . . . . . . . . . . . . . . . . . . . . . .  9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Startup   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
Dispense Material  . . . . . . . . . . . . . . . . . . . . . . .  10
Adjust the Low Level Switch  . . . . . . . . . . . . . . .  11
Light Tower Operation   . . . . . . . . . . . . . . . . . . .  11
Replacing a Material Pail   . . . . . . . . . . . . . . . . .  11
Shutdown and Care of the System  . . . . . . . . . .  12
Pressure Relief Procedure  . . . . . . . . . . . . . . . .  12

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Tandem Heavy Duty DynaMite Supply System,

25D100, 25R495 . . . . . . . . . . . . . . . . . . . . 15

Tandem Heavy Duty Supply Unit, 25D098 . . . . 16
Tandem Hose Kit, 25D099, 25R496 . . . . . . . . . 19

System Logic Diagram  . . . . . . . . . . . . . . . . . . . . .  20
Dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Technical Specifications . . . . . . . . . . . . . . . . . . . .  23
California Proposition 65   . . . . . . . . . . . . . . . . . . .  23
Graco Standard Warranty  . . . . . . . . . . . . . . . . . . .  24
Graco Information  . . . . . . . . . . . . . . . . . . . . . . . . .  24

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Summary of Contents for DynaMite 25D100

Page 1: ...er containers For professional use only Not approved for use in European explosive atmosphere locations Part No 25D100 25R495 1200 psi 8 3 MPa 83 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 7 b...

Page 2: ...Adjust the Low Level Switch 11 Light Tower Operation 11 Replacing a Material Pail 11 Shutdown and Care of the System 12 Pressure Relief Procedure 12 Troubleshooting 14 Parts 15 Tandem Heavy Duty DynaM...

Page 3: ...or the pump that just completed dispensing while the other pump continues to dispense material This process is controlled by a switch on each supply pump that is triggered when the pump reaches its lo...

Page 4: ...serious injury that can result in amputation Get immediate surgical treatment Do not point the dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not...

Page 5: ...are present Use only grounded hoses Hold dispensing device gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop operation...

Page 6: ...lace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety haz...

Page 7: ...Material Supply Line F Air Valve G Bypass Valves H Bypass Valve Controls J Material Check Valves K Air Shut Off Valve L Air Inlet Manifold M Shuttle Valve N Light Tower Activation Pressure Switch P L...

Page 8: ...elieving pressure hold metal part of the spray gun dispense valve firmly to the side of a grounded metal pail then trigger the gun valve System Location and Setup NOTE The letters in parentheses used...

Page 9: ...are tested with lightweight oil which is left in to protect the pump parts If the fluid you are using might be contami nated by the oil flush it out with a compatible solvent before using the pump Flu...

Page 10: ...ctions Parts man ual 308302 6 Turn the bypass valve control H on the non active supply pump to the OFF position Dispense Material 1 Connect the material supply line E to the dispens ing equipment Refe...

Page 11: ...uates the other pump the light tower C signals the operator that it is time to replace the pail of material Replacing a Material Pail When the light tower signal is red it is time to replace one of th...

Page 12: ...slowly drops 4 Quickly move the ram director valve up and down to bleed air from the ram cylinder 5 Unlock the dispensing device 6 Hold a metal part of the dispensing device firmly to the side of a g...

Page 13: ...that the spray tip nozzle or hose is com pletely clogged or that pressure has not been fully relieved proceed as follows 10 Have a container ready to catch the drainage 11 Very slowly loosen the hose...

Page 14: ...er to the light tower Plug light tower power supply into a wall outlet Light tower does not change to red color when low level switch is acti vated No air to the pressure switch Check all air lines Ma...

Page 15: ...ty DynaMite Supply System 2 1 Tighten included bolts to secure clamp to table 3 3 10 Ref Part Description Quantity 25D100 25R495 1 25D098 SUPPLY UNIT tandem extruder 190 uhd 1 1 2 25D099 KIT HOSE tand...

Page 16: ...0 Tandem Supply Unit View 1 Left Supply Pump without Air Tubing 101 x2 104 x2 104 x2 105 x2 153 x2 107 x4 102 x2 106 x2 107 x4 117 x2 112 x4 111 x2 115 x2 113 x2 108 x4 108 x4 109 x4 114 x2 116 x2 122...

Page 17: ...etop without Air Tubing 128 x4 125 x8 131 123 126 x8 133 132 134 127 130 x4 129 x4 138 136 135 113 x2 141 x2 143 x2 142 x2 115 x3 141 x2 140 x2 137 139 Under Tabletop View 136 133 145 x2 144 1 Apply p...

Page 18: ...E custom 38 x 20 x 32 steel 1 125 100214 WASHER lock 8 126 17S889 NUT custom m5 cs 8 127 17S888 FLANGE mounting pipe light tower 1 128 C19810 SCREW cap socket hd 4 129 110755 WASHER plain 4 130 100015...

Page 19: ...m m rt angle 2 2 203 16T480 VALVE check 2 2 204 124286 FITTING adapter 3 4 npt m x 8 jic m 2 2 205 16V311 HOSE assy ss brd 5 8 x 120 ss 1 16D286 HOSE assy ss brd 3 4 x 120 ss 2 206 6313 93 SS HOSE ass...

Page 20: ...8 EB P EA B A 000 100 100 EB P EA B A SW 1 C06182 SW 2 C06182 A EA P BYPASS 1 17S873 103 BV 1 102 101 101 105 105 104 A EA P BYPASS 2 17S873 203 202 201 204 BV 2 000 200 204 205 205 200 201 106 206 10...

Page 21: ...y DynaMite Supply System Dimensions Dimensions Inches Millimeters A Machine Height 72 4 1839 B Machine Width 38 4 975 4 C Base Depth 20 4 518 2 D Machine Depth 22 6 574 E Ram Height Lowered 51 7 1313...

Page 22: ...Dimensions 22 3A5311D...

Page 23: ...cpm Stroke length 3 4 in 19 mm Maximum pump operating temperature 140 F 60 C1 Weight 250 lb 113 4 kg Sound pressure level At 70 psi 0 48 MPa 4 8 bar 80 cpm 76 5 dB A Sounds power level At 70 psi 0 48...

Page 24: ...de at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT L...

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