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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 312376

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

www.graco.com

9/2007

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will 
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED 
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information 

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

Summary of Contents for Check-Mate P40LCM

Page 1: ...dium to high viscosity sealant and adhesive materials Not for use in hazardous locations With priming piston and Severe Duty or MaxLife rod and cylinder Important Safety Instructions Read all warnings...

Page 2: ...ckages with L100xx Displacement Pumps 21 Pump Packages with L200xx Displacement Pumps 22 Pump Packages with L250xx Displacement Pumps 23 Pump Packages with L500xx Displacement Pumps 24 Dimensions 25 T...

Page 3: ...n starting on page 20 The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists PART NO MAX FLOW MAX AIR WPR MAX FLUID WPR SERIAL SERIES RATIO MPa bar PSI MPa bar PSI L...

Page 4: ...PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can star...

Page 5: ...om work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before serv...

Page 6: ...Module tandem systems only under shroud G Air Control Module J Platen Bleed Port K Power Supply Box L Blowoff Air Supply Line M Lift Rod P Pump Bleed Valve R Enclosed Wet Cup S Fluid Line not supplie...

Page 7: ...pplied V Air Filter not supplied W Air Shutoff Relief Valve for accessories not supplied AA Air Motor AB Coupling Assembly AC Tie Rods AD Enclosed Wet Cup AE Displacement Pump AF Fluid Outlet AG Fluid...

Page 8: ...e rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Mounting Accessories Mount the pump package to suit the type of installation planned Pum...

Page 9: ...ast can be seriously damaged Locate in the position shown Pump bleed valve P is required in your system to relieve fluid pressure in hose and gun see WARN ING Fluid Line Accessories Install the follow...

Page 10: ...ion Maintaining proper wet cup torque is important to extending seal life To torque the wet cup use the following steps 1 Follow Pressure Relief Procedure on page 11 2 Use the packing nut wrench suppl...

Page 11: ...nlock the gun valve trigger 5 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger 7 Open the fluid...

Page 12: ...Hold a metal part of the gun valve firmly to the side of a grounded metal pail and hold the trigger open 5 Adjust air motor regulator until the pump starts 6 Cycle the pump slowly until all air is pu...

Page 13: ...p noz zle and pump wear To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the under side of the bleed valve body P when priming the pump Use the handle o...

Page 14: ...llow Pressure Relief Procedure page 11 4 Always flush the pump before the fluid dries on the displacement rod See Prime Flush on page 12 CAUTION Never leave water or water based fluid in a carbon stee...

Page 15: ...air supply Ensure all valves are open Obstructed fluid hose or gun valve fluid hose ID is too small Open clear use a hose with a larger ID Bleed type air valve is partially open Close bleed type air v...

Page 16: ...accelerated pump speed Exhausted fluid supply Refill and prime Fluid is too heavy for pump priming Use drain purge valve Use a ram See Supply Units Operation manual 312371 Held open or worn intake va...

Page 17: ...fingers away from the priming piston during operation and whenever the pump is charged with air to reduce the risk of injury On the pump down stroke the priming piston extends beyond the intake housin...

Page 18: ...g Unscrew the nuts 5 from the tie rods 3 and carefully remove the displacement pump 2 9 Refer to the Check Mate Displacement Pump man ual 312375 to service the displacement pump To service the air or...

Page 19: ...ir Parts manual 312373 for instructions 8 Turn on the air power supply Run the pump slowly to ensure that it is operating properly 9 Allow 2 hours for the thread sealant to cure before returning the p...

Page 20: ...ump Packages with L250xx Displacement Pumps pg 23 Pump Packages with L500xx Displacement Pumps pg 24 1 Key Torque to 50 60 ft lb 68 81 N m Torque to 124 155 ft lb 196 210 N m Apply lubricant Apply sea...

Page 21: ...244819 COUPLING assy 1 8 197340 COUPLER cover 1 9 244820 CLIP hairpin with lanyard 1 20 120588 PLUG pipe round 1 Ref Part Description Qty Pump Package Reference Number and Description 1 2 Motor see 3...

Page 22: ...19 15H392 244819 197340 244820 15M222 C19792 P23LCM N22LN0 L200CM P23LSS N22LN0 L200SS P23LSM N22LN0 L200SM P23RCS N22LR0 L200CS P23RCM N22LR0 L200CM P23RSS N22LR0 L200SS P23RSM N22LR0 L200SM P36LCS N...

Page 23: ...w lanyard Coupler Premier only P29LCS N34LN0 L250CS 15K750 15H392 244819 197340 244820 N A P29LCM N34LN0 L250CM P29LSS N34LN0 L250SS P29LSM N34LN0 L250SM P29RCS N34LR0 L250CS P29RCM N34LR0 L250CM P29...

Page 24: ...irpin w lanyard Coupler Premier only P14LCS N34LN0 L500CS 15K750 15H370 184129 186925 N A N A P14LCM N34LN0 L500CM P14LSS N34LN0 L500SS P14LSM N34LN0 L500SM P14RCS N34LR0 L500CS P14RCM N34LR0 L500CM P...

Page 25: ...20 411 5 39 13 993 9 52 91 1 343 9 169 77 29 NXT3400 250 13 70 348 0 14 00 355 6 39 20 995 7 52 90 1 343 7 128 58 36 NXT3400 200 13 70 348 0 14 00 355 6 39 27 997 5 52 97 1 345 4 128 58 39 Premier 50...

Page 26: ...s Refer to Check Mate Displacement Pump manual 312375 Refer to separate motor manual for sound data and mounting hole layout Ratio Maximum Air Inlet Pressure psi MPa bar Maximum Fluid Working Pressure...

Page 27: ...onsumption 14 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 800 1200 1600 400 0 2 6 3 9 1 3 6 4 9 8 14 8 7 8 29 5 11 2 112 8 4 84 5 6 56 2 8 28 Key A...

Page 28: ...1000 0 4 0 2 0 7 6 15 2 10 0 38 0 28 0 280 21 0 210 14 0 140 7 0 70 400 11 2 300 8 4 200 5 6 100 2 8 A A B B C C cycles min 6 0 22 8 64 80 0 50 32 16 8 0 30 4 Fluid Pressure in psig MPa bar Fluid Flo...

Page 29: ...bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 2000 4000 6000 42 0 420 28 0 280 14 0 140 300 8 4 200 5 6 100 2 8 A A B B cycles min 67 0 63 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid...

Page 30: ...orkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS O...

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