Graco Check-Mate P40LCM Instructions Manual Download

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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

312376A

Instructions - Parts

Check-Mate

Pump

Packages

For use with non-heated bulk supply of medium to high viscosity sealant and
adhesive materials. Not for use in hazardous locations.

With priming piston and Severe Duty

or MaxLife

rod and cylinder.

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

ti10420a

P40RCM Model Shown

See page 3 for model information. See page 26
for maximum working pressure and approvals.

P39LCS Model Shown

ti10715a

Summary of Contents for Check-Mate P40LCM

Page 1: ...dium to high viscosity sealant and adhesive materials Not for use in hazardous locations With priming piston and Severe Duty or MaxLife rod and cylinder Important Safety Instructions Read all warnings...

Page 2: ...ckages with L100xx Displacement Pumps 21 Pump Packages with L200xx Displacement Pumps 22 Pump Packages with L250xx Displacement Pumps 23 Pump Packages with L500xx Displacement Pumps 24 Dimensions 25 T...

Page 3: ...n starting on page 20 The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists PART NO MAX FLOW MAX AIR WPR MAX FLUID WPR SERIAL SERIES RATIO MPa bar PSI MPa bar PSI L...

Page 4: ...PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can star...

Page 5: ...om work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before serv...

Page 6: ...Module tandem systems only under shroud G Air Control Module J Platen Bleed Port K Power Supply Box L Blowoff Air Supply Line M Lift Rod P Pump Bleed Valve R Enclosed Wet Cup S Fluid Line not supplie...

Page 7: ...pplied V Air Filter not supplied W Air Shutoff Relief Valve for accessories not supplied AA Air Motor AB Coupling Assembly AC Tie Rods AD Enclosed Wet Cup AE Displacement Pump AF Fluid Outlet AG Fluid...

Page 8: ...e rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Mounting Accessories Mount the pump package to suit the type of installation planned Pum...

Page 9: ...ast can be seriously damaged Locate in the position shown Pump bleed valve P is required in your system to relieve fluid pressure in hose and gun see WARN ING Fluid Line Accessories Install the follow...

Page 10: ...ion Maintaining proper wet cup torque is important to extending seal life To torque the wet cup use the following steps 1 Follow Pressure Relief Procedure on page 11 2 Use the packing nut wrench suppl...

Page 11: ...nlock the gun valve trigger 5 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger 7 Open the fluid...

Page 12: ...Hold a metal part of the gun valve firmly to the side of a grounded metal pail and hold the trigger open 5 Adjust air motor regulator until the pump starts 6 Cycle the pump slowly until all air is pu...

Page 13: ...p noz zle and pump wear To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the under side of the bleed valve body P when priming the pump Use the handle o...

Page 14: ...llow Pressure Relief Procedure page 11 4 Always flush the pump before the fluid dries on the displacement rod See Prime Flush on page 12 CAUTION Never leave water or water based fluid in a carbon stee...

Page 15: ...air supply Ensure all valves are open Obstructed fluid hose or gun valve fluid hose ID is too small Open clear use a hose with a larger ID Bleed type air valve is partially open Close bleed type air v...

Page 16: ...accelerated pump speed Exhausted fluid supply Refill and prime Fluid is too heavy for pump priming Use drain purge valve Use a ram See Supply Units Operation manual 312371 Held open or worn intake va...

Page 17: ...fingers away from the priming piston during operation and whenever the pump is charged with air to reduce the risk of injury On the pump down stroke the priming piston extends beyond the intake housin...

Page 18: ...g Unscrew the nuts 5 from the tie rods 3 and carefully remove the displacement pump 2 9 Refer to the Check Mate Displacement Pump man ual 312375 to service the displacement pump To service the air or...

Page 19: ...ir Parts manual 312373 for instructions 8 Turn on the air power supply Run the pump slowly to ensure that it is operating properly 9 Allow 2 hours for the thread sealant to cure before returning the p...

Page 20: ...ump Packages with L250xx Displacement Pumps pg 23 Pump Packages with L500xx Displacement Pumps pg 24 1 Key Torque to 50 60 ft lb 68 81 N m Torque to 124 155 ft lb 196 210 N m Apply lubricant Apply sea...

Page 21: ...244819 COUPLING assy 1 8 197340 COUPLER cover 1 9 244820 CLIP hairpin with lanyard 1 20 120588 PLUG pipe round 1 Ref Part Description Qty Pump Package Reference Number and Description 1 2 Motor see 3...

Page 22: ...19 15H392 244819 197340 244820 15M222 C19792 P23LCM N22LN0 L200CM P23LSS N22LN0 L200SS P23LSM N22LN0 L200SM P23RCS N22LR0 L200CS P23RCM N22LR0 L200CM P23RSS N22LR0 L200SS P23RSM N22LR0 L200SM P36LCS N...

Page 23: ...w lanyard Coupler Premier only P29LCS N34LN0 L250CS 15K750 15H392 244819 197340 244820 N A P29LCM N34LN0 L250CM P29LSS N34LN0 L250SS P29LSM N34LN0 L250SM P29RCS N34LR0 L250CS P29RCM N34LR0 L250CM P29...

Page 24: ...irpin w lanyard Coupler Premier only P14LCS N34LN0 L500CS 15K750 15H370 184129 186925 N A N A P14LCM N34LN0 L500CM P14LSS N34LN0 L500SS P14LSM N34LN0 L500SM P14RCS N34LR0 L500CS P14RCM N34LR0 L500CM P...

Page 25: ...20 411 5 39 13 993 9 52 91 1 343 9 169 77 29 NXT3400 250 13 70 348 0 14 00 355 6 39 20 995 7 52 90 1 343 7 128 58 36 NXT3400 200 13 70 348 0 14 00 355 6 39 27 997 5 52 97 1 345 4 128 58 39 Premier 50...

Page 26: ...s Refer to Check Mate Displacement Pump manual 312375 Refer to separate motor manual for sound data and mounting hole layout Ratio Maximum Air Inlet Pressure psi MPa bar Maximum Fluid Working Pressure...

Page 27: ...onsumption 14 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 800 1200 1600 400 0 2 6 3 9 1 3 6 4 9 8 14 8 7 8 29 5 11 2 112 8 4 84 5 6 56 2 8 28 Key A...

Page 28: ...1000 0 4 0 2 0 7 6 15 2 10 0 38 0 28 0 280 21 0 210 14 0 140 7 0 70 400 11 2 300 8 4 200 5 6 100 2 8 A A B B C C cycles min 6 0 22 8 64 80 0 50 32 16 8 0 30 4 Fluid Pressure in psig MPa bar Fluid Flo...

Page 29: ...bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 2000 4000 6000 42 0 420 28 0 280 14 0 140 300 8 4 200 5 6 100 2 8 A A B B cycles min 67 0 63 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid...

Page 30: ...orkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS O...

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