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All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

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Original instructions. This manual contains English. MM 312375

Graco Headquarters:

Minneapolis

International Offices:

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised March 2013

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER,

contact your Graco distributor or call to identify the nearest distributor.

Phone:

612-623-6921

or Toll Free:

1-800-328-0211

Fax:

612-378-3505

Summary of Contents for Check-Mate L060CM

Page 1: ...eres See page 3 for model information See page 42 for maximum working pressure and approvals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Ins...

Page 2: ...placement Pumps 19 200cc and 250cc Displacement Pumps 24 500cc Displacement Pumps 34 Dimensions 39 Outlet Housing Mounting Hole Layout 40 Technical Data 42 Graco Standard Warranty 44 Graco Information...

Page 3: ...me in cc per cycle 250 carbon steel construction C and MaxLife coatings packings and enclosed wet cup M To order replacement parts see Parts section starting on page 18 The digits in the matrix do not...

Page 4: ...PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can star...

Page 5: ...om work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before serv...

Page 6: ...Pump Cylinder H Intake Valve Housing J Intake Cylinder K Priming Piston Assembly L Hex Head Bolt 500cc displacement pumps only M Wet Cup Sight Glass MaxLife models only N Wet Cup Fill Cap MaxLife mode...

Page 7: ...displacement pump to bottom of stroke 2 Relieve pressure See Check Mate Pump Packages manual 312376 for instructions 3 Remove air motor coupling assembly from displace ment rod See Check Mate Pump Pa...

Page 8: ...a vise with jaws on outlet housing 2 4 Use packing nut wrench supplied to loosen and remove packing nut enclosed wet cup 9 5 On displacement pumps with enclosed wet cups 9 use an M4 hex wrench to remo...

Page 9: ...ck valve assembly R should slide down priming piston rod 24 as you remove housing if it does not slide easily firmly tap on top of housing 19 with a rubber mallet to loosen 10 Use a 400 mm adjustable...

Page 10: ...aside Be careful not to scratch displacement rod 1 while removing housing Remove seal 18 from top of cyl inder 16 Lift cylinder 17 up off intake housing 22 Dis placement rod 1 piston assembly intake...

Page 11: ...g piston rod 24 will come with it Slide piston guide 28 and seat 30 off piston 23 24 Inspect outer surfaces of displacement rod 1 and priming piston rod 24 for wear scoring or other damage by holding...

Page 12: ...ke valve packing configu ration 2 With beveled side facing up press intake valve seal 38 in to recess of intake valve packing nut 33 until it snaps into place The nose of the seal should be flush with...

Page 13: ...18 and place it on top of the cylin der 17 Screw cylinder handtight into outlet hous ing 2 The cylinder is symmetrical so either end can be the top 8 Carefully insert displacement rod 1 into bottom of...

Page 14: ...stable wrench to screw intake cylinder into intake valve housing 19 Torque intake cylinder see the following table for correct torque This will also torque intake valve housing 19 and displace ment pu...

Page 15: ...d cylinder assembly into intake housing until rod guide 19 bottoms on intake seat 20 and priming piston rod 24 protrudes from bottom of intake housing 22 21 Lubricate seal 18 and place it on top of cy...

Page 16: ...lacement rod Line up holes in cover and wet cup Insert screws 14 Use a hex head screwdriver to tighten screws See FIG 31 Displacement Pump Torque 60cc and 100cc 90 130 ft lbs 122 176 N m 200cc and 250...

Page 17: ...steady with an adjustable wrench on flats and screw seat 27 onto rod with another wrench Torque to specified torque refer to the following table 30 Reconnect displacement pump to the air motor as expl...

Page 18: ...m Torque to 90 130 ft lb 122 173 N m Torque to 44 62 ft lb 60 84 N m Apply thread sealant P Throat Packings S Intake Valve Packings T Piston Check Valve Assembly includes 23 Lubricate all soft seal co...

Page 19: ...Torque to 90 130 ft lb 122 173 N m Torque to 44 62 ft lb 60 84 N m Apply thread sealant L Piston Check Valve Assembly includes 23 M Throat Packings N Intake Valve Packings Lubricate all soft seal comp...

Page 20: ...O RING 12 SIGHTGLASS 1 13 COVER oil hole 1 14 SCREW socket hd cap M5 x 12 3 15 WIPER wet cup cover 1 16 SEAL wet cup cover 1 17 CYLINDER pump 1 CYLINDER pump MaxLife 18 109205 O RING 2 19 184044 HOUS...

Page 21: ...erence Numbers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 61 255507 256866 255508 256867 255523 255524 257558 255533 255539 256865 255540 256868...

Page 22: ...Kit CS see page 20 for parts included in kit 257561 Outlet Kit SS see page 20 for parts included in kit 255610 Intake Cylinder Kit CS see page 20 for parts included in kit 257560 Intake Cylinder Kit S...

Page 23: ...SPACER CST 1 SPACER SST 1 7 SPACER acetal 1 Ref Description Qty 5 GLAND packing female 1 6 V PACKING PTFE 5 8 GLAND packing male 1 ti10589a 5 8 6 7 ti10592a 6 5 Severe Duty MaxLife 7 Lips face down Li...

Page 24: ...to 57 63 ft lb 77 85 N m Torque to 130 190 ft lb 176 258 N m Apply thread sealant L Piston Check Valve Assembly M Throat Packings N Intake Valve Packings Lubricate all soft seal components before inst...

Page 25: ...x 12 3 15 WIPER wet cup cover 1 16 SEAL wet cup cover 1 17 CYLINDER pump Severe Duty 1 CYLINDER pump MaxLife 1 18 109499 O RING 2 19 189442 HOUSING valve 1 189512 HOUSING valve SST 1 20 SEAT valve 1 2...

Page 26: ...Kit Reference Numbers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60 255509 255510 255511 255512 255525 255526 255527 255534 255541 255542 255552 2...

Page 27: ...00CS and L200SS see 25 for parts included in kit 255572 Displacement Rod Kit L200CM and L200SM see 25 for parts included in kit 255579 Priming Piston Rod Kit L200CS 255580 Priming Piston Rod Kit L200C...

Page 28: ...l 1 7 SPACER acetal 1 Ref Description Qty 5 GLAND packing female 1 6 V PACKING PTFE 5 8 GLAND packing male 1 ti10590a 5 8 6 7 ti10593a 6 5 Severe Duty MaxLife 7 Lips face down Lips face down ti10590a...

Page 29: ...1 14 SCREW socket hd cap M5 x 12 3 15 WIPER wet cup cover 1 16 SEAL wet cup cover 1 17 CYLINDER pump 1 CYLINDER pump MaxLife 1 18 109499 O RING 2 19 190389 HOUSING valve 1 190390 HOUSING valve SST 1 2...

Page 30: ...Kit Reference Numbers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60 255513 255514 255515 255516 255528 255529 255530 255536 255543 255544 255545 2...

Page 31: ...Intake Valve Seal Metal and Soft Kit L250SM 255573 Displacement Rod Kit L250CS and L250SS 255574 Displacement Rod Kit L250CM and L250SM 255583 Priming Piston Rod Kit L250CS 255584 Priming Piston Rod...

Page 32: ...iption Qty 5 SEAL u cup 1 6 SPACER metal 1 7 SPACER acetal 1 Ref Description Qty 5 GLAND packing female 1 6 V PACKING PTFE 5 8 GLAND packing male 1 ti10590a 5 8 6 7 ti10593a 6 5 Severe Duty MaxLife 7...

Page 33: ...Parts 312375H 33...

Page 34: ...160 220 ft lb 217 299 N m Torque to 104 136 ft lb 141 185 N m Apply thread sealant L Piston Check Valve Assembly M Throat Packings N Intake Valve Packings Lubricate all soft seal components before ins...

Page 35: ...xLife 1 18 184072 O RING 3 19 184415 HOUSING valve 1 20 SEAT valve 1 SEAT valve SST 1 22 255613 KIT intake housing includes 48 1 255614 KIT intake housing SST includes 48 1 23 SEAT piston 1 24 ROD pis...

Page 36: ...kit Kit Reference Numbers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 60 255517 255518 255519 255520 255531 255532 255538 255547 255548 255549 2555...

Page 37: ...Seal Metal and Soft Kit MaxLife L500SM 255575 Displacement Rod Kit L500CS and L500SS 255576 Displacement Rod Kit L500CM and L500SM 255587 Priming Piston Rod Kit L500CS 255588 Priming Piston Rod Kit L...

Page 38: ...1 6 SPACER metal 1 7 SPACER acetal 1 Ref Description Qty 5 GLAND packing female 1 6 V PACKING PTFE 5 8 GLAND packing male 1 ti10591a 5 8 6 7 ti10594a 6 5 Severe Duty MaxLife 7 Lips face down Lips face...

Page 39: ...L060CM and L100CM Models A A A C C C ti10392a ti10720a ti10396a Displacement Pump A Height in mm C Outlet Size in npt Weight lbs kg 60cc 27 2 691 0 3 4 npt m 34 15 5 100cc 28 62 727 0 3 4 npt m 35 16...

Page 40: ...le Layout 40 312375H Outlet Housing Mounting Hole Layout L060cc and L100cc Displacement Pumps L500cc Displacement Pumps L200cc and L250cc Displacement Pumps 5 91 in 150 mm 8 0 in 203 mm 8 0 in 203 mm...

Page 41: ...Outlet Housing Mounting Hole Layout 312375H 41...

Page 42: ...6100 psi 42 MPa 421 bar 60cc 100cc 6300 psi 44 1 MPa 441 bar 100cc 200cc 6200 psi 43 4 MPa 434 bar 200cc 250cc 6200 psi 43 4 MPa 434 bar 250cc 500cc 3900 psi 27 3 MPa 273 bar 500cc Maximum operating...

Page 43: ...TFE Epoxy Resin 304 316 440 and 17 4 PH Grades of Stainless Steel Acetal Alloy Steel Carbon filled PTFE Carbon Steel Chrome Zinc and Nickel Plating Ductile Iron Glass Filled PTFE Leather PTFE Ultra Hi...

Page 44: ...f the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY...

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