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310295

5

Installation

Prepare the Site

NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. If you
supply your own accessories, be sure they are ade-
quately sized and pressure rated for your system.

NOTE: Letters and numbers in parenthesis refer to the
callouts and the parts list on page 10.

Bring a compressed air supply line from the air com-
pressor to the pump location. Be sure all air hoses are
properly sized and pressure-rated for your system.
Use only electrically conductive hoses. The air hose
should have a 3/4 npsm(m) thread.

Before installing any air line components, blow out the
air lines to remove scale and other debris. Use pipe
compound or tape sparingly and only on male threads.

Install a bleed-type shutoff valve in the air line up-
stream from all other air line components, to isolate
them for servicing.

Electrical Service

Electrical power to the crossover is supplied by a
power cord.

WARNING

FIRE, EXPLOSION, AND 
ELECTRIC SHOCK HAZARD
The electrical wiring shall be performed
only by trained and qualified personnel
to reduce the risk of serious injury and
electric shock.

Observe all local codes and regulations
regarding electrical wiring.

When installing in a flammable atmosphere (hazardous
location) refer to Article 500 of the US National Electric
Code or other applicable agency standards to plan the
work.

The operating voltage is 120VAC. This equipment re-
quires a 50/60 Hz, single-phase, 15 Ampere grounded
power supply.

Application

The electric crossover kit is designed to allow two
drum ram systems to be converted into a continuous-
flow system. It shifts pumping from an online ram
when the drum becomes empty.

Typical Electric Crossover Installation

WARNING

Never leave fingers between the ram plate and the
drum when the ram plate is being operated.

WARNING

Never enter the operating area of the ram , when
the ram is in the top position. When the air pres-
sure is lost or in the case of leaks in the air pres-
sure system, the ram plate may drop.

The typical installation, shown on page 4, Fig. 1 of this
manual, is only a guide. See the system manual for
your application or contact your Graco distributor for
assistance in designing a system to meet your needs.

See your ram manual if installing a new ram or relocat-
ing an existing ram.

Summary of Contents for C59519

Page 1: ...Crossover Kit 250 psi 1 7 MPa 17 2 bar Maximum Air Inlet Pressure Part No C59519 Series A Electric Crossover Kit Part No C59520 Series A Electric Crossover Kit Table of Contents Warnings 2 Component I...

Page 2: ...ent only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or rep...

Page 3: ...ommended by the fluid and solvent manufacturer Avoid exposure to heated material fumes Provide adequate ventilation FIRE EXPLOSION AND ELECTRIC SHOCK HAZARD Improper grounding poor air ventilation ope...

Page 4: ...ve 2 B Empty Level Kit 2 C Limit Switch 2 D Unloader Cross over Panel 8584A A C B A B Supply Unit A Supply Unit B NOTE Viewed from the loading direction C D CL3 CL1 CL4 CL2 8891A A C hidden B A D CL3...

Page 5: ...and qualified personnel to reduce the risk of serious injury and electric shock Observe all local codes and regulations regarding electrical wiring When installing in a flammable atmosphere hazardous...

Page 6: ...nstall crossover unloader 1 on ram assembly using U bolt 3 washer 4 and nut 5 as shown in Parts Connect air supply WARNING ELECTRIC SHOCK HAZARD Do not open the electrical control panel unless you are...

Page 7: ...55333 KIT ASSEMBLY empty level includes items 9a through 9g 2 9a C32111 S LIGHT FIXTURE 1 9b C07451 S CONNECTOR receptacle 1 9c C07368 S LIMIT SWITCH w lever 1 9d C55409 S BRACKET limit switch 1 9e C1...

Page 8: ...h 9n 2 9a C32111 S LIGHT FIXTURE 1 9b C07451 S CONNECTOR receptacle 1 9c C07368 S LIMIT SWITCH w lever 2 9d 617352 S BRACKET limit switch 1 9e 110344 S SCREW cap 2 9f 100016 S WASHER lock 2 9g 100643...

Page 9: ...310295 9 Notes...

Page 10: ...anty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any...

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