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INSTALLATION & PREPARATION 
INSTRUCTIONS

Engine/Burner Fuel Tank

Review “Fire & Ventilation Precautions” pg. 4, before 
fueling.

Locate the Safety Decals on your unit and heed their 
warnings. 

Gasoline Engines:

 When filling tank, gasoline fuel 

should be a minimum of 85 octane. Do Not mix oil with 
gasoline. Gasoline fuel should be purchased in quanti-
ties that maybe be used within 30 days. Use of clean 
fresh lead-free gasoline is recommended. Leaded gaso-
line may be used if lead-free is unavailable. Do Not use 
gasoline containing methanol or alcohol.

Burner Fuel:

 When filling tank, use No. 1 or No. 2 fuel 

oil/diesel or kerosene.

Check the engine oil level before starting the engine. 
(See engine manual.)

Refer to the engine manual supplied with this unit for 
proper engine adjustment procedures. 

Review the engine manual accompanying this pressure 
washer for correct engine start-up and maintenance 
procedures.

Nozzle Review

Various nozzles may be quick-connected into the end 
of the wand to change the spray pattern or use the 
detergent feature.  When using Quick Connects (Q.C.), 
be certain the connection is securely locked.  If not, 
the high pressure water may shoot the nozzle from the 
wand, causing severe injury or serious damage.  

To determine spray fan, refer to the actual number 

stamped on the nozzle.  The first two digits indicate the 

spray fan in degrees, i.e.; 0=0°, 15=15°, 25=25°, 40 = 
40°, 65=detergent/low pressure.

The 0° nozzle  (RED):  This is a blasting nozzle.  It deliv-
ers a very concentrated stream of water. Be cautious 
when using the straight narrow stream.  It is not recom-
mended for use on painted or wood surfaces, or items 
attached with adhesive backings.  Uses:  Removing 
weeds from sidewalk cracks, stubborn stains from con-
crete, masonry, aluminum and steel, caked mud from  
equipment, and cleaning lawn mower undersides.

The 15° nozzle  (YELLOW):  This is a chiseling nozzle.  
The spray should be directed at a 45° angle to the 
surface and used like a scraper to remove paint, grease 
and dirt.  Uses:  Surface preparation (removing mildew 
stains and paint chips).

The 25° nozzle  (GREEN):  This is a flushing nozzle.  
This pattern is best suited for flushing dirt, mud, and 

grime.  Uses:  Wet sweeping leaves from walks, curbs 

and driveways, cleaning stable floors, washing swim

-

ming pool bottoms, degreasing engines.

The 40° nozzle (WHITE): This is a wash nozzle. This 
wide spray pattern disperses the water pressure over a 
large area and is recommended for moderate washing. 
Uses: Washing down aluminum siding, cleaning win-
dows, washing vehicles, spraying sidewalks, driveways 
and patios. 

The 65° nozzle  (BRASS 1/4” NPT):  This is a low pres-
sure detergent application nozzle.  This broad spray 
pattern distributes solution over vast areas under low 
pressure.  Uses: Detergent application, misting or rins-
ing. Factory Installed.

The Rotoblast nozzle: Rotating nozzles increase your 
cleaning power and decrease your cleaning time. 
They offer 0° spray impact with 25° coverage. Nozzles 

include filter with quick connect and offer heavy-duty 

components for long life and reliability. Uses: Sidewalks, 
driveways, track vehicles, muddy areas, old peeling 
paints and concrete surfaces.



Summary of Contents for AquaMax 3540GHW

Page 1: ...aning For outdoor use only IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual SAVE THESE INSTRUCTIONS PROVEN QUALITY LEADING TECHNOLOGY Model Horse Power and Motor Brand M...

Page 2: ...ns 16 Engine 16 THIS SPARK IGNITION SYSTEM COMPLIES WITH CANADIAN ICES 002 CE SYST ME D ALLUMAGE PAR TINCELLE EST CONFORME LA NORME NMB 002 DU CANADA Pump 16 Nozzles 16 Couplers 16 Fuel Water Separato...

Page 3: ...ect discharge stream at persons or pets Only trained operators should use this product When operating this unit basic precautions should always be observed Keep away from the spray Because of the high...

Page 4: ...which may cause a risk of fire Do not operate the unit if gasoline is spilled Wipe unit clean and move the unit away from the spill Avoid creating any ignition until the gasoline has evaporated Do not...

Page 5: ...To reduce the risk of injury maintain a safe distance for persons while operating this unit Close super vision is necessary when operating the unit near children Do not leave pressurized unit unatten...

Page 6: ...Water Inlet Quick Connect Adapter 9 Water Strainer 10 High Pressure Pump 11 Beltguard 12 Burner On Off Switch Item Description 13 Engine Gasoline Tank 14 Nozzle Holder 15 Wand Holder 16 High Pressure...

Page 7: ...ce of oil or gas leaks where flammable gas vapors may be present This unit has multiple ignition sources that could cause an explosion or fire Be certain to block the wheels to prevent the unit from m...

Page 8: ...rs a very concentrated stream of water Be cautious when using the straight narrow stream It is not recom mended for use on painted or wood surfaces or items attached with adhesive backings Uses Removi...

Page 9: ...grip on the Dual Lance clockwise as shown in the figure below Once the pressure is low enough the detergent injector on the pressure washer will draw detergent into the system A water detergent mixtur...

Page 10: ...public drinking water supply This is to ensure there is no feedback of detergents into the water supply Direct connection is permitted if the backflow preventer is installed Check with local authorit...

Page 11: ...ceeded 140 F This will allow fresh cool water to enter the system Pre Start Inspection Procedures Before starting the unit perform the following proce dures 1 Check the oil level in the pump and engi...

Page 12: ...Direct Feed 1 Turn on the water supply 2 Low pressure water will begin flowing from the water outlet This allows the unit to prime and purge any air from the system The unit is primed when water flow...

Page 13: ...ce contact Customer Service Inspect high pressure hoses for kinking cuts and leaks If a cut or leak is found DO NOT TOUCH HOSE AT LEAK TURN UNIT OFF IMMEDIATELY Replace hose before starting the unit S...

Page 14: ...rovided the trigger remains squeezed The burner will stop firing when the trigger is released Note While spraying it is normal for the burner to fire intermittently The high limit switch will cause co...

Page 15: ...squeeze the trigger In a few moments a detergent water mixture will exit the nozzle Start spraying the lower portion of the surface being cleaned and move up using long overlapping strokes Applying f...

Page 16: ...the catch basin Retighten the drain plug when completed Dispose of drainage according to environmental regulations in your area Burner Air Adjustment The air shutter has been factory preset for proper...

Page 17: ...hose securely to the inlet connection Submerge the other end into the antifreeze solution 7 Shut off the detergent injector if applicable 8 Holding the 3 foot hose in an upright position completely fi...

Page 18: ...replace Water is leaking from the Heat Dump Valve Water temperature is too high Do not allow the unit to operate in the bypass mode with trigger gun closed for more than 3 minutes Defective valve Repl...

Page 19: ...rodes No voltage Consult Service Pressure switch override Pressure should be over 250 PSI 18 Bar to allow burner to come on Highlimit switch override Allow unit to cool down before reigniting Improper...

Page 20: ...leaks from crankcase If leaking is obvious replace oil seals Otherwise DO NOT remove these seals because they cannot be reused Oil Seal Kits are available for replacing seals 5 Lightly grease the flin...

Page 21: ...21 Notes...

Page 22: ...22 Pressure Washer Parts 262314 Model 3540 GHW...

Page 23: ...542 1 23 O Ring 154771 24 Adapter 16F032 25 Elbow 16F026 26 Gauge 16F027 DESCRIPTION PART QTY 27 Engine Pump Assembly See Exploded Drawing N A Sep 1 28 Shim 16E622 4 29 Bracket 16E574 1 30 Grommet 16E...

Page 24: ...24 Engine Pump Assembly Parts Item 17 for use with Model 3540 GHW...

Page 25: ...olt 16E593 4 13 Lockwasher 16E606 4 14 Flatwasher 16E603 4 15 Flange Pump Adapter 16E632 1 16 Belt 16E550 1 17 Sheave 16E549 1 18 Set Screw 16E598 2 DESCRIPTION PART QTY 19 Bolt 16E594 4 20 Adaptor Pl...

Page 26: ...26 Pump Assembly Parts 16E609 for use with Model 3540 GHW...

Page 27: ...6E609 for use with Model 3540 GHW DESCRIPTION PART QTY KIT REPAIR VALVES 24E976 6 INCLUDES 12 16 11 KIT REPAIR OIL SEALS 24E978 3 INCLUDES 7 KIT REPAIR PISTON 24E977 3 INCLUDES 1 6 KIT REPAIR PACKINGS...

Page 28: ...28 Unloader Manifold Assembly Parts Item 8 for use with Model 3540 GHW...

Page 29: ...J762 1 2 Hose Clamp 16E502 1 3 Elbow 16E579 1 4 Unloader Assembly 16E646 1 5 Plug 16E582 1 6 Detergent Injector 24E793 1 7 Manifold Block 16E637 1 8 High Pressure Hose Assembly 16E558 1 9 Detergent St...

Page 30: ...30 Heat Exchanger EMF Assembly Parts Item 31 for use with Model 3540 GHW...

Page 31: ...0 1 18 Filter Fuel Water Seperator 16E564 1 19 Fuel Water Seperator Replacement Bowl 16E565 1 20 Fuel Water Seperator Replacement Filter 16E563 1 DESCRIPTION PART QTY 21 Plate 16E568 1 22 Bracket 16E5...

Page 32: ...32 Bracket Electrical Box Assembly Parts Item 28 for use with Model 3540 GHW...

Page 33: ...PTION PART QTY 1 Switch Rocker 16E614 1 2 Bolt 16E596 2 3 Bolt and Gasket Kit 16E639 1 4 Electric Box Lid Black 16E619 1 5 Terminal Strip 16E613 1 6 Hex Nut 16E607 4 7 Bolt 16E826 2 8 Electric Box Bla...

Page 34: ...34 Decal Placement Parts 262314 Model 3540 GHW...

Page 35: ...low To Cool E S F N A 1 5 p Decal Risk Of Fire E S F N A 1 6 Decal Tip Holder 16E776 1 7 p Decal Burner On Off E S F N A 1 8 Decal Aquamax Side 16E774 2 9 Decal Silver Sticker 1 10 Decal Graco Brand 1...

Page 36: ...36 Notes...

Page 37: ...erature range 40 104 F 4 4 40 C Sound Pressure 93 6 dB A Sound Power 108 7 dB A Gasoline tank capacity 1 72 gal Maximum input pressure 125 psi Maximum operating temperature Unit 250 F 121 C Burner Fue...

Page 38: ...including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action fo...

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