background image

Repair

312585G

13

Repair

Disconnect the Displacement 
Pump

See the Parts drawings on pages 14-17.

1.

Flush the pump, if possible. Stop the pump at the 
bottom of its stroke. Relieve the pressure, page 9.

2.

Disconnect the air, fluid, and suction hoses. 

3.

Unscrew the coupling nut (14) from the connecting 
rod adapter (11). Remove the coupling collars (13); 
do not lose or drop them. 

4.

Hold the tie rod flats with a wrench to keep the rods 
(9) from turning. Unscrew the nuts (12). Remove the 
displacement pump (10).

5.

To service the displacement pump, refer to manual 
311825, 311827, or 312745, supplied. To service 
the air motor, refer to manual 311238, supplied.

Reconnect the Displacement 
Pump

See the Parts drawings on pages 14-17.

1.

Screw the connecting rod adapter (11) to the air 
motor shaft. 

2.

Screw the tie rods (9) into the air motor (6). Using a 
wrench on the tie rod flats, torque to 50-60 ft-lb 
(68-81 N•m).

3.

Make sure the coupling nut (14) and coupling collars 
(13) are in place on the displacement rod.

4.

Use at least two people to hold the displacement 
pump while another reconnects it to the motor (see 
the WARNING at left). Orient the pump's fluid outlet 
to the air inlet as noted under Disconnect the Dis-
placement Pump
. Place the displacement pump 
(10) on the tie rods (9).

5.

Screw the nuts (12) onto the tie rods (9) and torque 
to 50-60 ft-lb (68-81 N•m).

6.

Screw the coupling nut (14) onto the connecting rod 
adapter (11) loosely. Hold the connecting rod 
adapter flats with a wrench to keep it from turning. 
Use an adjustable wrench to tighten the coupling 
nut. Torque to 90-100 ft-lb (121-135 N•m). 

7.

Reconnect all hoses. Reconnect the ground wire if it 
was disconnected. Fill the wet-cup 1/3 full of Graco 
Throat Seal Liquid or compatible solvent.

8.

Turn on the air supply. Run the pump slowly to 
ensure that it operates properly.

Do not lift the pump by the lift ring when the total weight 
exceeds 250 kg (550 lb).

Use at least two people when lifting, moving, or discon-
necting the pump. If disconnecting the displacement 
pump, be sure to securely brace the pump, or have two 
people hold it while another disconnects it.

Before disconnecting the displacement pump (10) 
from the motor (6), be sure to note the relative posi-
tion of the pump’s fluid outlet to the air inlet of the 
motor. If the motor does not require servicing, leave 
it attached to its mounting.

Summary of Contents for 312585G

Page 1: ...er and cleaning solutions For professional use only See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual...

Page 2: ...Repair 13 Disconnect the Displacement Pump 13 Reconnect the Displacement Pump 13 Parts 14 247549 Cart Mount Package 14 247550 Wall Mount Package 15 247551 247553 and 258664 Cart Mount Packages 16 247...

Page 3: ...l Mount 247549 C 1250 8 6 86 2 100 0 7 7 0 12 1 550 cc 247550 C 1250 8 6 86 2 100 0 7 7 0 12 1 550 cc 247551 C 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc 247552 C 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc...

Page 4: ...under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids an...

Page 5: ...n inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wea...

Page 6: ...vicing the displacement pump 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See Wall Mounting Bracket Diagram page 22 5 Bo...

Page 7: ...ety Relief Valve H Air Outlet to Pump J Air Inlet K Air Line to Air Controls L Air Line Shutoff Valve M Air Line Filter N Portable Cart P Fluid Suction Hose R Fluid Suction Tube and Strainer S Fluid S...

Page 8: ...e the ground screw GS and lockwasher LW to attach the ground wire U at the rear of the air motor Tighten the screw securely Connect the other end of the ground wire to a true earth ground Air and flui...

Page 9: ...ng Solutions Prepare the cleaning solution according to the manufac turer s instructions Be sure to observe all warnings If you are using powdered cleaners mix them thoroughly in a separate pail befor...

Page 10: ...pty and air has been pumped into lines prime the pump and lines with fluid or flush and leave filled with a compatible solvent Be sure to eliminate all air from the fluid system The piston and intake...

Page 11: ...Operation 312585G 11...

Page 12: ...damaged motor parts Clean or repair See manual 311238 Pump operates but output low on both strokes Restricted line or inadequate air supply closed or clogged valves Clear increase air supply Check tha...

Page 13: ...it to the motor see the WARNING at left Orient the pump s fluid outlet to the air inlet as noted under Disconnect the Dis placement Pump Place the displacement pump 10 on the tie rods 9 5 Screw the n...

Page 14: ...12585G Parts 247549 Cart Mount Package See parts listing on page 18 TI11268b 1 7 3 4 5 6 2 8 Ref 20 41 23 15 14 13 16 21 11 22 19 17 18 9 10 12 20 24 25 26 27 28 29 30 37 38 39 40 1a 1b 1d 1c 66 67 67...

Page 15: ...Parts 312585G 15 247550 Wall Mount Package See parts listing on page 18 TI11270b 4 32 15 14 13 16 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31 68...

Page 16: ...7551 247553 and 258664 Cart Mount Packages See parts listing on page 18 TI11272b 1 2 3 4 5 6 8 Ref 20 41 23 14 13 21 11 22 19 18 9 10 20 24 25 26 27 28 29 30 37 38 39 40 33 15 17 12 34 16 1a 1b 1d 1c...

Page 17: ...Parts 312585G 17 247552 247554 and 258665 Wall Mount Packages See parts listing on page 18 TI11274b 4 32 33 14 13 15 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31 34 16 68...

Page 18: ...in 10 mm ID sst quick disconnect fittings m x f 50 ft 15 2 m 1 37 805584 TIP spray Q type 15090 1 38 805538 TIP spray Q type 40030 1 39 805575 TIP spray Q type 00080 1 40 805549 TIP spray Q type 2504...

Page 19: ...5T271 15T271 1 BUSHING 2 in npt m x 1 in npt f 102283 102283 102283 102283 102283 102283 1 27 HOLDER tube and gun includes items 28 and 29 247622 247622 247622 247622 1 28 SCREW machine hex 1 4 20 x 1...

Page 20: ...ir pressure 1 105 100840 ELBOW street 1 4 18 npt 1 106 108638 TEE pipe 1 4 18 npt 1 108 157785 SWIVEL 3 4 14 nps x 3 4 14 npt 1 109 194545 CONNECTOR bulkhead 1 ti24678a 104 106 105 101 102 103 108 109...

Page 21: ...standard 15T282 Stainless Steel Spray Gun optional Gun Stainless Steel Fitting Kit 247880 includes stainless steel gun inlet and outlet fittings Gun Wand Replacement Kits 15T279 32 in 813 mm Stainless...

Page 22: ...9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mounting to wall 1 2 in...

Page 23: ...2 17 1 434 17 8 451 3 4 npt f 1 1 2 in npt f 1 in npt f 227 103 247551 50 5 1283 3 9 99 15 9 404 25 7 653 3 4 npt f 2 in npt f 1 1 2 in npt f 368 167 247552 46 4 1179 32 5 826 15 9 404 17 8 451 3 4 np...

Page 24: ...080 19 7 45 74 48 15 090 2 29 2 89 10 94 22 77 0 64 434 62 3 00 29 97 3 54 13 40 40 51 1 15 770 16 5 31 53 10 4 15 15 71 65 06 1 84 1079 40 7 44 74 42 Fan Angle Spray Tip Orifice Size 40 PSI 0 3 MPa 3...

Page 25: ...7 141 14 3 99 2023 48 13 95 139 51 00 080 2 03 3 34 12 64 58 01 1 64 878 21 6 06 60 55 4 20 15 90 106 60 3 02 1372 78 9 46 94 65 4 75 17 98 156 28 4 42 1798 13 12 40 123 98 15 090 2 29 3 70 14 01 58 3...

Page 26: ...Pump Performance Tables 26 312585G...

Page 27: ...247551 and 247552 23 1 Part Nos 247553 and 247554 30 1 Part Nos 258664 and 258665 40 1 Fluid Flow at 60 cpm See Pump Performance Tables Displacement pump size cc per cycle Part Nos 247549 and 247550...

Page 28: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRE...

Reviews: