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11

309489

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

on page 8.

Relieve the pressure

before you check or service any

system equipment.

NOTE:

Check all possible problems and solutions

before disassembling the pump.

WARNING

Never operate the pump with the air motor plate

removed. Moving parts in the piston can pinch or

amputate fingers.

Problem

Cause

Solution

Pump does not operate, or no

Loose or broken pump parts

Disassemble, check, repair

p

p

,

fluid flow

Restricted line or inadequate air sup-

ply

Clear, increase

Exhausted fluid supply

Refill and prime

Clogged fluid hoses

Clean, or replace

Fluid intake or piston valves need

adjustment

Adjust, see page 12

Damaged air motor

Repair; see 306982

Pump operates, but output is low

Insufficient air supply

Increase

p p

,

p

Exhausted fluid supply

Refill and prime

Obstructed gun or dispensing valve

Clear

Damaged fluid pump packings

Replace, see page 12

Held open or worn piston or intake

valve

Repair; see page 12

Erratic or accelerated operation

Exhausted fluid supply

Refill and prime

p

Fluid intake or piston valve worn

Repair; see page 12

Summary of Contents for 309489D

Page 1: ...09489D Instructions Related Manuals Evenflor Automatic Pressure Control 306479 President Air Motor 306982 President 10 1 Ratio Air Spray System For transfer or supply of compatible fluids With Evenflo...

Page 2: ...pment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately...

Page 3: ...rd and the trigger guard on the gun when spraying D Check the gun diffuser operation weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger saf...

Page 4: ...n the spray area D Do not turn on or off any light switch in the spray area while spraying or while operating if fumes are present D Do not operate a gasoline engine in the spray area D Never use 1 1...

Page 5: ...the other end of the wire to a true earth ground Order part number 222011 Grounding Clamp and Wire 2 Air and fluid hoses use only conductive hoses 3 Air compressor follow manufacturer s recommen datio...

Page 6: ...the pump The fluid drain valve part of the Evenflor air regulator installed on pump assists in relieving fluid pressure in the displacement pump hose and gun triggering the gun to relieve pressure may...

Page 7: ...8 E D J B H K 52 M EvenfloR Air Regulator Bleed Type Master Air Valve Pump Runaway Valve Air Line Filter Air Line Lubricator Pump Air Regulator Drain Valve part of 38 Evenflor Valve Pump Ground Wire G...

Page 8: ...ain 7 Insure the Relax A Valve is set in the automatic position If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps a...

Page 9: ...he motor will proportionately lower the fluid outlet pressure from the pump Refer to the Technical Data on page 16 for the maximum air and fluid working pressure of this pump Shutdown and Care of the...

Page 10: ...dentification plate before operating the pump See Fig 3 Flushing WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedur...

Page 11: ...Loose or broken pump parts Disassemble check repair p p fluid flow Restricted line or inadequate air sup ply Clear increase Exhausted fluid supply Refill and prime Clogged fluid hoses Clean or replac...

Page 12: ...the parts on the piston seat 21 in this order backup washer 18 leather packing 20 spacer 19 with a new o ring 22 installed on it another leather packing 20 and backup washer 18 NOTE To replace the th...

Page 13: ...15 4 2 8 19 3 16 Piston Ball Travel Torque to 100 150 ft lb 136 204 NSm 1 43 30 31 32 34 35 33 50 2 3 45 1 44 4 6 8 7 8 39 9 28 37 5 10 12 14 15 16 17 20 18 19 22 18 20 21 11 13 25 23 26 27 24 52 53 4...

Page 14: ...14 309489 Parts 43 30 31 32 34 35 33 50 2 3 45 1 44 4 6 8 7 8 39 9 28 37 5 10 12 14 15 16 17 20 18 19 22 18 20 21 11 13 25 23 26 27 24 52 53 46 48 47 51 42 29 36 49 38...

Page 15: ...62947 PIN straight headless 1 25 101968 BALL bearing 1 26 186991 HOUSING valve intake 1 27 164630 RING locking 1 28 621203 CLAMP tube 1 Ref No Part No Description Qty 29 620835 FITTING nipple pipe 1 3...

Page 16: ...recommended pump speed 60 cycles minute Delivery continuous duty 3 gpm 12 liter min Delivery intermittent duty 6 gpm 25 liter min Cycles per gallon liter 20 6 Air motor effective diameter 4 1 4 in 108...

Page 17: ...7 309489 Dimensions 1 25 4 mm 1 1 4 31 8 mm 14 1 2 368 3 mm 6 3 4 171 4 mm 3 8 npt 11 16 17 5 mm OD 45_ 45_ 6 1 2 165 1 mm 2 3 32 53 2 mm Four 1 4 20 Holes on a 4 1 4 108 mm Dia Bolt Circle Bottom Vie...

Page 18: ...18 309489 Dimensions 53 3 4 1365 3 mm 2 1 4 47 2 mm 39 1 4 997 mm 4 101 6 mm Model 954088 Series A Weight 40 lb 18 Kg 3 8 npsm Height of 55 gallon drum 34 3 4 883 mm 1 1...

Page 19: ...19 309489 Notes...

Page 20: ...buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential los...

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