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Warnings

3A2988C

5

Keep Components A and B
Separate

Changing Materials

Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage
equipment. To prevent cross-contamination:

Never

interchange component A and component

B wetted parts.

Never use solvent on one side if it has been con-
taminated from the other side.

NOTICE

Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.

• When changing materials, flush the equipment

multiple times to ensure it is thoroughly clean.

• Always clean any fluid inlet strainers after

flushing.

• Check with your material manufacturer for

chemical compatibility.

• When changing between epoxies and urethanes

or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
often have amines on the B (resin) side.

Summary of Contents for 262893

Page 1: ...0 psi 41 MPa 414 bar Maximum Working Pressure for A and B materials 4500 psi 31 MPa 310 bar Maximum Working Pressure for flushing fluid 100 psi 0 7 MPa 7 bar Maximum Working Pressure for heating fluid...

Page 2: ...ation 10 Pressure Relief Procedure 10 Flush 11 Dispensing and Spraying 12 Volume Balancing the Mix Manifold 13 Maintenance 15 Clean Static Mixers 15 Clean Mix Manifold Outlet 15 Troubleshooting 16 Rep...

Page 3: ...nd body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check...

Page 4: ...afety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses...

Page 5: ...ide NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it...

Page 6: ...lvent Inlet J A Resin Check Valve K B Hardener Check Valve L Integrator Hose M A Resin Solvent Check P B Hardener Injector not visible inside outlet R R Mix Manifold Outlet 1 2 x 1 2 male S Static Mix...

Page 7: ...or P The resin and hardener materials enter the mix manifold outlet R before the materials enter the first length of integrator fluid hose L The materials then pass through the mixer assembly S where...

Page 8: ...IG 1 on page 6 Connect the 1 2 in ID x 2 ft min imum integrator hose L to the mix manifold fluid outlet R Then connect the static mixer S and mix hose T1 to the 1 2 npt f integrator hose L Then connec...

Page 9: ...y gun ground through connection to a prop erly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow loca...

Page 10: ...lock 7 Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place Trigger gun to relieve pressure in material hoses 8 Engage trigger lock 9 Close the mix manifold inlet...

Page 11: ...Remove spray tip and trigger guard assembly 3 Close mix manifold inlet ball valves 4 Open solvent inlet valves 5 Turn on solvent flush pump 6 Disengage spray gun trigger lock 7 Trigger gun into a grou...

Page 12: ...til all fluid pressure is relieved 11 Engage trigger lock 12 Close solvent inlet valves Dispensing and Spraying 1 Close solvent inlet valves 2 Open mix manifold inlet ball valves 3 Ensure sprayer is i...

Page 13: ...sure drop on the major volume side to meet your flow requirements Use Table 1 to match mix ratio hose selection and vol ume ratio Use Table 2 on page 14 to reference amount of pressure drop for 50 ft...

Page 14: ...cps material through 150 ft of 1 2 in ID hose at 0 75 gpm 218 psi from chart x 2 2 000 cps 1 000 x 3 150 ft 3 x 0 75 gpm 981 psi loss Table 2 Hose Selection by Pressure Drop Hose ID in Pressure drop...

Page 15: ...ments available in a package of 25 W Part No 248927 Clean Mix Manifold Outlet 1 Remove outlet fitting 33 to expose B center injec tion tube 9 2 Clean any build up on around or inside the tube 9 3 Rein...

Page 16: ...essure higher than normal Hardener is cold Correct heat problem See fluid heater section of XM PFP Plural Component Sprayer Repair manual 3A2989 Hardener pressure lower than normal Resin is cold Flow...

Page 17: ...king ser vicing or transporting equipment Read warnings in your sprayer manual NOTICE Be sure to label all fluid parts A or B when disas sembling them Doing so prevents interchanging resin and hardene...

Page 18: ...Parts 18 3A2988C Parts 262890 Mix Manifold NOTE Apply pipe sealant to all non swiveling threads 50 1 9 10 33 40 55 39 21 41 51 21 42 47 5 48 49 37 47 46 45 52 38 53 ti20089a 43 44 56...

Page 19: ...160032 FITTING nipple 5 39 262522 CARRIAGE remote manifold 1 40 102547 SCREW cap hex head 4 41 16T294 PLATE heater transfer 1 42 126692 FITTING tube npt x tube 2 43 114434 GAUGE pressure fluid stainl...

Page 20: ...Parts 20 3A2988C...

Page 21: ...n nipple fittings for 3 4 in x 1 2 in hoses Fluid outlet size 1 2 in npt m nipple Solvent inlet valves 1 4 in npt m Heated fluid ports 1 4 in npt f Wetted parts Manifold block and internal parts PTFE...

Page 22: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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