Graco 25E202 Instructions Manual Download Page 1

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3A6931A

Instructions

E-Flo

SP Air to Electric

Conversion Kits

For converting NXT

3400 air motor pump and supply systems to electric driver systems

for use with single-component sealant and adhesive materials. For professional use only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

Important Safety Instructions

Read all warnings and instructions in this
manual and in all related manuals before
using the equipment.

Save all

instructions.

Summary of Contents for 25E202

Page 1: ...river systems for use with single component sealant and adhesive materials For professional use only Not approved for use in explosive atmospheres or hazardous classified locations Important Safety In...

Page 2: ...Transformer Kit 25E203 43 E Flo SP Ram Transformer Kit 25E202 44 Transformer Mounting Hole Diagram 45 Graco Standard Warranty 46 Related Manuals Component Manuals in U S English Manual Description 3A...

Page 3: ...25P282 KIT ram convert D60 large no relief 240V CM500 DF430 D60 NXT 3400 To Convert a D200 Ram System 25P283 KIT ram convert D200 small relief 240V CM100 D200 NXT 3400 25P284 KIT ram convert D200 smal...

Page 4: ...Air Motor Size E Flo SP Model 25P277 CM100 6000 414 41 4 6000 414 41 4 N A NXT 3400 EC100XX3 25P278 CM200 4200 290 29 0 3905 269 26 9 N A EC200XX3 CM250 3400 234 23 4 3122 215 21 5 N A EC250XX3 DF115...

Page 5: ...0 EMDA2X3 25P286 CM100 6000 414 41 4 6000 414 41 4 D200s EMC13X3 25P287 CM200 4200 290 29 0 3905 269 26 9 D200s EMC53X3 CM250 3400 234 23 4 3122 215 21 5 D200s EMC93X3 DF115 6000 414 41 4 6000 414 41...

Page 6: ...cian and comply with all local codes and regulations WARNING SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just...

Page 7: ...lcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Specifications in all equipment manuals Use fluids and solvents that are com...

Page 8: ...in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury in...

Page 9: ...assembling it 1 Follow the Pressure Relief Procedure for the Check Mate or Dura Flo air motor pump system you are using See Related Manuals on page 2 2 Remove the main air supply 3 See Figure 1 and re...

Page 10: ...e outlet check valve plugs into port 6 on the electric driver See Figure 3 4 Use the wire ties 3 to secure the pressure transducer cable to a tie rod 5 Mount the electric pump as required for your sys...

Page 11: ...ses if needed 6 Place the power wires into the open area on either side of the disconnect block as space permits 7 Reinstall the driver junction box cover and discon nect switch using the four screws...

Page 12: ...4 Remove the air motor supply hose and fittings from the top of the air controls 5 On the air controls disconnect the air motor shutoff and control sections together by removing the two screws underne...

Page 13: ...the electric driver 101 with the four screws 132 and washers 133 included in the kit 9 Install the cord grip that was removed in step 7 into the driver junction box where the plug was removed See Fig...

Page 14: ...page 2 14 Connect the outlet check valve 102 using the adapter fitting 104 included in the kit Apply thread sealant to the threads of the check valve and the adapter fitting prior to installation See...

Page 15: ...the original one so they line up as shown in Figure 20 FIG 18 D60 Empty Level Sensor This conversion results in increased pressure to the system To help prevent serious injury from skin injec tion al...

Page 16: ...connect the air motor shutoff and control sections together by removing the two screws underneath the air motor control as shown in Figure 21 Lift the two sections to remove them Remove the o ring fro...

Page 17: ...gh the cord grip and connect it using the supplied connectors Connect the ground wire to one of the two green ground terminals inside the driver junction box 11 Install the new driver junction box cov...

Page 18: ...onto the level sensor bracket 228 as shown in Figure 28 d Connect one end of the harness 230 to the level sensor Connect the other end of the harness to the bulk head connection labeled C3 on the ram...

Page 19: ...Pa bar PSI MAX FLUID WPR MAX TEMP C WEIGHT kg MADE IN MPa bar PSI lb F BAR CODE TO BE INSERTED HERE GRACO COM PATENTS Artwork No 291841 Rev E GRACO INC P O Box 1441 Minneapolis MN 55440 U S A CMXXXX X...

Page 20: ...embly 1 Refer to Figure 32 and remove the hex nut from the ram s cross beam Place the cable track bracket 311 on the cross beam with the track on the rear of the beam and replace the hex nut 2 Attach...

Page 21: ...ere removed from the air motor pump Refer to the E Flo SP Supply Systems Installation Parts manual See Related Manuals on page 2 13 Connect the outlet check valve 302 using the adapter fitting 304 inc...

Page 22: ...bel over the original one so they line up as shown in Figure 41 FIG 39 D200s Empty Level Sensor This conversion results in increased pressure to the system To help prevent serious injury from skin inj...

Page 23: ...erminal inside the ram junction box 5 Tighten the cord grip to securely hold the power cord to the ram junction box 6 Refer to Figure 45 and connect the wires from the power cord into terminals 2T1 an...

Page 24: ...407 to the ADM as shown in Figure 47 5 Connect the other end of the CAN cable 407 to the electric driver in Port 1 6 Install the software as described in the E Flo SP Software Instructions See Related...

Page 25: ...r or the wiring to the pump Mount the Pump Transformer 1 Follow the Pressure Relief Procedure for the air motor pump and ram system you are using See Related Manuals on page 2 2 Refer to the Transform...

Page 26: ...power cord ground wire to the ground ing bar inside the transformer 8 Replace the transformer cover using the four screws that were removed in step 2 Ram Transformer Kits The ram transformer kit is a...

Page 27: ...the hole in the bottom of the ram junction box 5 Use the two flat washers 719 or 821 depending on the kit when attaching the cord grip One washer should be on the outside of the ram junction box and...

Page 28: ...rom the power cord to H1 and H2 inside the transformer 5 Connect the power cord ground wire to the ground ing bar inside the transformer NOTE The wiring to the ram junction box is already connected to...

Page 29: ...Installation 3A6931A 29 Notes...

Page 30: ...to Electric Pump Conversion Kits 25P277 79 FIG 60 Air to Electric Pump Conversion 1 2 4 5 6 7 3 8 9 PART NO SERIES SERIAL NO MAX FLUID WPR MPa bar PSI V PH A HZ See www graco c om patents Artwork No 2...

Page 31: ...E cable 3 62 lg 2 2 2 4 131523 BUSHING hex hd 3 4 in npt x 1 in npt ss 1 157191 FITTING adapter 1 2 in npt x 3 4 in npt 1 5 158586 FITTING bushing 1 6 131524 FITTING nipple 1 in npt ss 1 7 131525 FITT...

Page 32: ...SERIES MAX AIR WPR MPa bar PSI MAX FLUID WPR MAX TEMP C WEIGHT kg MADE IN MPa bar PSI lb F BAR CODE TO BE INSERTED HERE GRACO COM PATENTS Artwork No 291841 Rev E GRACO INC P O Box 1441 Minneapolis MN...

Page 33: ...00016 WASHER lock 16 16 16 114 121112 SCREW cap socket head 12 12 12 115 100014 SCREW cap hex hd 4 4 4 116 100015 NUT hex mscr 4 4 2 117 108050 WASHER lock spring 6 6 6 118 121518 SCREW cap shc 6 6 6...

Page 34: ...Description 25P280 25P281 25P282 138 29A057 ARTWORK identification 1 1 1 Ram Junction Box Warning Label 15a 196548 LABEL caution 1 1 1 Electric Driver Warning Labels 33a 16W360 LABEL safety warning m...

Page 35: ...MAX AIR WPR MPa bar PSI MAX FLUID WPR MAX TEMP C WEIGHT kg MADE IN MPa bar PSI lb F BAR CODE TO BE INSERTED HERE GRACO COM PATENTS Artwork No 291841 Rev E GRACO INC P O Box 1441 Minneapolis MN 55440...

Page 36: ...lock 16 16 16 214 121112 SCREW cap socket head 12 12 12 215 100014 SCREW cap hex hd 4 4 4 216 100015 NUT hex mscr 4 4 4 217 108050 WASHER lock spring 6 6 6 218 121518 SCREW cap shc 6 6 6 219 17X808PK...

Page 37: ...Description 25P283 25P284 25P285 238 29A057 ARTWORK identification 1 1 1 Ram Junction Box Warning Label 15a 196548 LABEL caution 1 1 1 Electric Driver Warning Labels 33a 16W360 LABEL safety warning m...

Page 38: ...ar PSI MAX FLUID WPR MAX TEMP C WEIGHT kg MADE IN MPa bar PSI lb F BAR CODE TO BE INSERTED HERE GRACO COM PATENTS Artwork No 291841 Rev E GRACO INC P O Box 1441 Minneapolis MN 55440 U S A PART NO SERI...

Page 39: ...313 114958 STRAP tie 7 7 7 314 255639 BRACKET mounting assembly 1 1 1 315 255633 BRACKET pendant pivot painted 1 1 1 316 102040 NUT lock hex 1 1 1 317 110755 WASHER plain 1 1 1 318 121250 SCREW shcs...

Page 40: ...404 x2 410 x2 404 x2 Ref Part Description Qty 401 16T234 BRACKET display mount 1 402 24A326 BRACKET mounting assembly 1 403 16T935 FASTENER knob 2 404 111307 WASHER lock external 4 405 117017 WASHER...

Page 41: ...P Ram ADM Kit 25E437 Not shown FIG 65 E Flo SP Ram ADM 501 504 Ref Part Description Qty 501 24E451 MODULE gca adm 1 502 123652 CABLE can male female 3 5 m 1 503 261105 TIE cable 14 in 6 504 15M121 TOK...

Page 42: ...IG 66 E Flo SP Pump Transformer H3 X3 H2 X2 H1 X1 602 601 603 604 605 606 Ref Part Description Qty 601 129626 TRANSFORMER 480v 1 602 16K918 LABEL power in branch circuit 1 603 196548 LABEL caution 1 6...

Page 43: ...NUT hex mscr 8 704 100014 SCREW cap hex hd 8 705 100016 WASHER lock 8 706 17D989 CONNECTOR conduit liquid tight 90 1 707 120800 CONDUIT 1 2 1 708 17D987 CONNECTOR conduit liquid tight 1 709 129626 TRA...

Page 44: ...hex 4 805 C32424 BOLT u 7 in 2 806 617395 CLAMP saddle 2 807 100133 WASHER lock 3 8 8 808 17X836 BAR xformer mtg 6 in ram painted 1 809 196548 LABEL caution 1 810 17D987 CONNECTOR conduit liquid tigh...

Page 45: ...sformer Mounting Hole Diagram 3A6931A 45 Transformer Mounting Hole Diagram FIG 69 Transformer Mounting Holes 11 4 in 290 6 mm 6 5 in 165 1 mm 11 4 in Front Cover 290 6 mm 12 3 in 313 2 mm 5 25 in 133...

Page 46: ...made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT...

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