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Graco

Graco

Graco Standard

Standard

Standard Warranty

Warranty

Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace

free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS

THIS

THIS WARRANTY

WARRANTY

WARRANTY IS

IS

IS EXCLUSIVE,

EXCLUSIVE,

EXCLUSIVE, AND

AND

AND IS

IS

IS IN

IN

IN LIEU

LIEU

LIEU OF

OF

OF ANY

ANY

ANY OTHER

OTHER

OTHER WARRANTIES,

WARRANTIES,

WARRANTIES, EXPRESS

EXPRESS

EXPRESS OR

OR

OR IMPLIED,

IMPLIED,

IMPLIED,

INCLUDING

INCLUDING

INCLUDING BUT

BUT

BUT NOT

NOT

NOT LIMITED

LIMITED

LIMITED TO

TO

TO WARRANTY

WARRANTY

WARRANTY OF

OF

OF MERCHANTABILITY

MERCHANTABILITY

MERCHANTABILITY OR

OR

OR WARRANTY

WARRANTY

WARRANTY OF

OF

OF FITNESS

FITNESS

FITNESS

FOR

FOR

FOR A

A

A PARTICULAR

PARTICULAR

PARTICULAR PURPOSE.

PURPOSE.

PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO

GRACO

GRACO MAKES

MAKES

MAKES NO

NO

NO WARRANTY,

WARRANTY,

WARRANTY, AND

AND

AND DISCLAIMS

DISCLAIMS

DISCLAIMS ALL

ALL

ALL IMPLIED

IMPLIED

IMPLIED WARRANTIES

WARRANTIES

WARRANTIES OF

OF

OF MERCHANTABILITY

MERCHANTABILITY

MERCHANTABILITY

AND

AND

AND FITNESS

FITNESS

FITNESS FOR

FOR

FOR A

A

A PARTICULAR

PARTICULAR

PARTICULAR PURPOSE,

PURPOSE,

PURPOSE, IN

IN

IN CONNECTION

CONNECTION

CONNECTION WITH

WITH

WITH ACCESSORIES,

ACCESSORIES,

ACCESSORIES, EQUIPMENT,

EQUIPMENT,

EQUIPMENT,

MATERIALS

MATERIALS

MATERIALS OR

OR

OR COMPONENTS

COMPONENTS

COMPONENTS SOLD

SOLD

SOLD BUT

BUT

BUT NOT

NOT

NOT MANUFACTURED

MANUFACTURED

MANUFACTURED BY

BY

BY GRACO.

GRACO.

GRACO. These items sold, but not

manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of

these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices

and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.

Graco

Graco

Graco Information

Information

Information

For the latest information about Graco products, visit www.graco.com.

To

To

To place

place

place an

an

an order,

order,

order, contact your Graco Distributor or call to identify the nearest distributor.

Phone:

Phone:

Phone: 612-623-6921 or

or

or Toll

Toll

Toll Free:

Free:

Free: 1-800-328-0211 Fax:

Fax:

Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original Instructions. This manual contains English. MM 334512

Graco

Graco

Graco Headquarters:

Headquarters:

Headquarters: Minneapolis

International

International

International Offices:

Offices:

Offices: Belgium, China, Japan, Korea

GRACO

GRACO

GRACO INC.

INC.

INC. AND

AND

AND SUBSIDIARIES

SUBSIDIARIES

SUBSIDIARIES ••• P.O.

P.O.

P.O. BOX

BOX

BOX 1441

1441

1441 ••• MINNEAPOLIS

MINNEAPOLIS

MINNEAPOLIS MN

MN

MN 55440-1441

55440-1441

55440-1441 ••• USA

USA

USA

Copyright

Copyright

Copyright 2015

2015

2015,,, Graco

Graco

Graco Inc.

Inc.

Inc. All

All

All Graco

Graco

Graco manufacturing

manufacturing

manufacturing locations

locations

locations are

are

are registered

registered

registered to

to

to ISO

ISO

ISO 9001.

9001.

9001.

www.graco.com

Revision C, June 2018

All manuals and user guides at all-guides.com

Summary of Contents for 24W159

Page 1: ...d and solvent solvent solvent For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Re...

Page 2: ...Expansion Kit Parts 28 Notes 31 Dimensions 32 Technical Data 33 Graco Standard Warranty 34 Related Related Related Manuals Manuals Manuals Manual Manual Manual No No No Description Description Descrip...

Page 3: ...70 cc Low Pressure Color Pump Kit Isolated 300 psi 2 068 MPa 20 68 bar 24W277 24W303 35 cc High Pressure Color or Catalyst Pump Kit Isolated 1500 psi 10 34 MPa 103 4 bar 24W278 24W304 70 cc High Pres...

Page 4: ...ebris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Groundi...

Page 5: ...y parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follo...

Page 6: ...ea while equipment is energized or under pressure Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check...

Page 7: ...ryone in the work area must wear appropriate respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructi...

Page 8: ...with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling N...

Page 9: ...elief Procedure in your PD2K manual 2 Close the main air shutoff valve on the air supply line 3 Remove electrical power from the system Install Install Install the the the Pump Pump Pump The electroni...

Page 10: ...ous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Figure 2 10 334512C All manuals and...

Page 11: ...1b Apply low strength thread adhesive and install the fitting in the upper throat cartridge port 4 Repeat for the lower throat cartridge 5 If you are lubricating the dosing valves remove the plug and...

Page 12: ...e Y fitting 55 supplied in the kit to restore air supply to the electrical control box D 3 Connect the supplied 1 4 in 6 mm OD tubing 35 between the open branch of the Y fitting 55 and the air inlet o...

Page 13: ...a 1 4 npt f fluid hose from the fluid source to the pump s fluid inlet fitting S 2 Connect a 1 4 npt f fluid outlet hose from the pump s fluid outlet fitting R to the gun s fluid supply Figure 5 Pump...

Page 14: ...from the system 2 Remove the cover from the electrical control box 3 Remove the knockout K from the side of the electrical control box 4 Thread the cable into the electrical control box and connect to...

Page 15: ...p 1 P2 for pump 2 P3 for pump 3 P4 for pump 4 red wire to terminal black wire to terminal Figure 8 48 Vdc Power Supply Connection Points 6 Install the dual grommet 9 shipped loose on the free end of t...

Page 16: ...l for complete grounding instructions 2 Ground the expansion kit pump s as follows a Connect a ground wire to the ground screw 8 on the added pump kit s back panel 4 Connect the other end of the groun...

Page 17: ...1 Figure 10 Install Expansion Kit Cover 2 Restore electrical power 3 Turn on the control box power switch 4 Press and navigate to System Screen 1 on the Advanced Display Module Change the number of Co...

Page 18: ...t Offset Factor and Outlet Sensitivity Factor on Pump Screen 2 see your PD2K Operation Manual Also create a recipe using the new material number which can be found on Pump Screen 1 under Available Col...

Page 19: ...INLET UP dosing valve b Connect red tubing R from the UP CLOSED fitting to the 90 tube fitting on the end of the INLET UP dosing valve c Connect black tubing K from the DOWN OPEN fitting to the 90 tu...

Page 20: ...e 1 1 1 Dose Dose Dose Valve Valve Valve Actuation Actuation Actuation Pump Pump Pump Stroke Stroke Stroke Up Up Up Inlet Inlet Inlet Valve Valve Valve Down Down Down Inlet Inlet Inlet Valve Valve Val...

Page 21: ...e other for encoder feedback The connectors are keyed differently to ensure correct installation Attach the two ground wires to the ground screw on the pump motor N Figure 20 Pump Control Module Conne...

Page 22: ...5V 206 CABLE 15V206 CABLE 16V426 CABLE 16V426 POW ER M ODULE 24R257 CABLE 121227 CABLE 121227 A WI GA TEWA Y 24R910 5 16T072 CABLE 15V206 INTEGRA TION GA TEWA Y 5 CABLE 121001 CABLE 16T658 CABLE 16H07...

Page 23: ...3 4 5 CABLE 121227 INTEGR A TION GA TEWA Y 5 A WI GA TEWA Y 24R910 5 CABLE 121001 CABLE 121227 1 2 3 4 5 1 2 3 4 5 16T072 25 PIN D SUB CABLE 16T659 24VDC COM SOL VENTCUTOFF 121324 GRND SCREW GRND SCRE...

Page 24: ...16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 48V COM 1 2 3 4 V P FOR FLUID REG PUM P 3 24VDC COM 24VDC COM M ANIFOLD INLET TRANSDUCER PUM P 4 16P289 OR 16P290 OUTLET TRAN...

Page 25: ...OM 24VDC COM UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD COM 24VDC COM 24VDC UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSE...

Page 26: ...U SED UNU SED UNU SED UNU SED UNU SED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED...

Page 27: ...0 COLOR 21 COLOR 22 COLOR 23 COLOR 24 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30 1 2 3 4 5 6 M ANIFOLD 1 2 3 4 5 6 1 2 3 4 5 6 12VDC COM 12VDC COM 12VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3...

Page 28: ...Pump Expansion Kit Parts Pump Pump Pump Expansion Expansion Expansion Kit Kit Kit Parts Parts Parts 28 334512C All manuals and user guides at all guides com...

Page 29: ...d 10 32 x 7 8 in 22 mm 4 12 114231 NUT lock 10 32 4 14 121487 GROMMET electrical 3 4 in 1 17 16X048 LABEL warning 1 18 17B863 ADAPTER bulkhead transducer 2 19 121399 O RING 012 FX75 2 SENSOR pressure...

Page 30: ...ption Description Qty Qty Qty 57 24N345 HOSE coupled 1 5 ft 1 62 24N346 HOSE coupled 2 5 ft 1 Items marked are not available separately Replacement Danger and Warning labels tags and cards are availab...

Page 31: ...Notes Notes Notes Notes 334512C 31 All manuals and user guides at all guides com...

Page 32: ...Dimensions Dimensions Dimensions Dimensions Figure 28 Figure 29 Figure 30 32 334512C All manuals and user guides at all guides com...

Page 33: ...t Kit U S U S U S Metric Metric Metric Maximum fluid working pressure Kits 24W159 and 24W160 300 psi 2 1 MPa 21 bar Kits 24W277 and 24W278 1500 psi 10 5 MPa 105 bar Maximum working air pressure 100 ps...

Page 34: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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