Graco 24W159 User Manual Download

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Installation-Parts

Isolated

Isolated Pump

Pump

Pump Expansion

Expansion

Expansion Kits

Kits

334512C

For

For use

use

use with

with

with a

a ProMix®

ProMix®

ProMix® MC0500

MC0500

MC0500 Proportioner

Proportioner

Proportioner to

to pump

pump

pump color,

color,

color, catalyst,

catalyst,

catalyst, and

and

and solvent.

solvent.

solvent. For

For

For professional

professional

professional use

use

only.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual and in your PD2K
Installation, Operation, and Repair manuals.
Save

Save

Save these

these

these instructions.

instructions.

See page 3 for model part numbers and
approvals information.

PROVEN QUALITY. LEADING TECHNOLOGY.

All manuals and user guides at all-guides.com

Summary of Contents for 24W159

Page 1: ...d and solvent solvent solvent For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Re...

Page 2: ...Expansion Kit Parts 28 Notes 31 Dimensions 32 Technical Data 33 Graco Standard Warranty 34 Related Related Related Manuals Manuals Manuals Manual Manual Manual No No No Description Description Descrip...

Page 3: ...70 cc Low Pressure Color Pump Kit Isolated 300 psi 2 068 MPa 20 68 bar 24W277 24W303 35 cc High Pressure Color or Catalyst Pump Kit Isolated 1500 psi 10 34 MPa 103 4 bar 24W278 24W304 70 cc High Pres...

Page 4: ...ebris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Groundi...

Page 5: ...y parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follo...

Page 6: ...ea while equipment is energized or under pressure Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check...

Page 7: ...ryone in the work area must wear appropriate respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructi...

Page 8: ...with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling N...

Page 9: ...elief Procedure in your PD2K manual 2 Close the main air shutoff valve on the air supply line 3 Remove electrical power from the system Install Install Install the the the Pump Pump Pump The electroni...

Page 10: ...ous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Hazardous Hazardous Hazardous Location Location Location Figure 2 10 334512C All manuals and...

Page 11: ...1b Apply low strength thread adhesive and install the fitting in the upper throat cartridge port 4 Repeat for the lower throat cartridge 5 If you are lubricating the dosing valves remove the plug and...

Page 12: ...e Y fitting 55 supplied in the kit to restore air supply to the electrical control box D 3 Connect the supplied 1 4 in 6 mm OD tubing 35 between the open branch of the Y fitting 55 and the air inlet o...

Page 13: ...a 1 4 npt f fluid hose from the fluid source to the pump s fluid inlet fitting S 2 Connect a 1 4 npt f fluid outlet hose from the pump s fluid outlet fitting R to the gun s fluid supply Figure 5 Pump...

Page 14: ...from the system 2 Remove the cover from the electrical control box 3 Remove the knockout K from the side of the electrical control box 4 Thread the cable into the electrical control box and connect to...

Page 15: ...p 1 P2 for pump 2 P3 for pump 3 P4 for pump 4 red wire to terminal black wire to terminal Figure 8 48 Vdc Power Supply Connection Points 6 Install the dual grommet 9 shipped loose on the free end of t...

Page 16: ...l for complete grounding instructions 2 Ground the expansion kit pump s as follows a Connect a ground wire to the ground screw 8 on the added pump kit s back panel 4 Connect the other end of the groun...

Page 17: ...1 Figure 10 Install Expansion Kit Cover 2 Restore electrical power 3 Turn on the control box power switch 4 Press and navigate to System Screen 1 on the Advanced Display Module Change the number of Co...

Page 18: ...t Offset Factor and Outlet Sensitivity Factor on Pump Screen 2 see your PD2K Operation Manual Also create a recipe using the new material number which can be found on Pump Screen 1 under Available Col...

Page 19: ...INLET UP dosing valve b Connect red tubing R from the UP CLOSED fitting to the 90 tube fitting on the end of the INLET UP dosing valve c Connect black tubing K from the DOWN OPEN fitting to the 90 tu...

Page 20: ...e 1 1 1 Dose Dose Dose Valve Valve Valve Actuation Actuation Actuation Pump Pump Pump Stroke Stroke Stroke Up Up Up Inlet Inlet Inlet Valve Valve Valve Down Down Down Inlet Inlet Inlet Valve Valve Val...

Page 21: ...e other for encoder feedback The connectors are keyed differently to ensure correct installation Attach the two ground wires to the ground screw on the pump motor N Figure 20 Pump Control Module Conne...

Page 22: ...5V 206 CABLE 15V206 CABLE 16V426 CABLE 16V426 POW ER M ODULE 24R257 CABLE 121227 CABLE 121227 A WI GA TEWA Y 24R910 5 16T072 CABLE 15V206 INTEGRA TION GA TEWA Y 5 CABLE 121001 CABLE 16T658 CABLE 16H07...

Page 23: ...3 4 5 CABLE 121227 INTEGR A TION GA TEWA Y 5 A WI GA TEWA Y 24R910 5 CABLE 121001 CABLE 121227 1 2 3 4 5 1 2 3 4 5 16T072 25 PIN D SUB CABLE 16T659 24VDC COM SOL VENTCUTOFF 121324 GRND SCREW GRND SCRE...

Page 24: ...16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 48V COM 1 2 3 4 V P FOR FLUID REG PUM P 3 24VDC COM 24VDC COM M ANIFOLD INLET TRANSDUCER PUM P 4 16P289 OR 16P290 OUTLET TRAN...

Page 25: ...OM 24VDC COM UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD COM 24VDC COM 24VDC UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSE...

Page 26: ...U SED UNU SED UNU SED UNU SED UNU SED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED...

Page 27: ...0 COLOR 21 COLOR 22 COLOR 23 COLOR 24 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30 1 2 3 4 5 6 M ANIFOLD 1 2 3 4 5 6 1 2 3 4 5 6 12VDC COM 12VDC COM 12VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3...

Page 28: ...Pump Expansion Kit Parts Pump Pump Pump Expansion Expansion Expansion Kit Kit Kit Parts Parts Parts 28 334512C All manuals and user guides at all guides com...

Page 29: ...d 10 32 x 7 8 in 22 mm 4 12 114231 NUT lock 10 32 4 14 121487 GROMMET electrical 3 4 in 1 17 16X048 LABEL warning 1 18 17B863 ADAPTER bulkhead transducer 2 19 121399 O RING 012 FX75 2 SENSOR pressure...

Page 30: ...ption Description Qty Qty Qty 57 24N345 HOSE coupled 1 5 ft 1 62 24N346 HOSE coupled 2 5 ft 1 Items marked are not available separately Replacement Danger and Warning labels tags and cards are availab...

Page 31: ...Notes Notes Notes Notes 334512C 31 All manuals and user guides at all guides com...

Page 32: ...Dimensions Dimensions Dimensions Dimensions Figure 28 Figure 29 Figure 30 32 334512C All manuals and user guides at all guides com...

Page 33: ...t Kit U S U S U S Metric Metric Metric Maximum fluid working pressure Kits 24W159 and 24W160 300 psi 2 1 MPa 21 bar Kits 24W277 and 24W278 1500 psi 10 5 MPa 105 bar Maximum working air pressure 100 ps...

Page 34: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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