Repair
NOTE: Hold onto assembly firmly when removing
clamp. Part will disengage and fall.
5. Remove inlet ball stop (104).
6. Clean the inlet housing assembly (109 and 103),
inlet ball (125), and inlet ball stop (104).
NOTE: The inlet housing assembly (109 and
103) is not disassembled unless the inlet seat
needs to be replaced.
7. Use 5/8 in. wrench to loosen the two nuts on the
cylinder clamp (102) then remove cylinder (105).
8. Pull rod (111) down and out of outlet
housing (110).
9. Remove outlet ball stop (108) from rod (111) by
pushing o-rings off of ball stop (108).
10. Clean outlet ball stop (108), outlet ball stop
o-rings, and rod (111).
The pump rod (111) is not disassembled unless
the piston packing or seat needs to be replaced.
11. Loosen and remove packing nut (112) then
remove throat packing (114).
12. Clean the cylinder (105), two cylinder
o-rings (135), outlet housing (110), throat
packing (114), and packing nut (112).
Assemble the Pump
1. Loosely install throat packing (114) with the open
end facing into the pump with packing nut (112).
2. Install outlet ball (123), outlet ball stop (108) with
o-rings into rod (111). Ensure outlet ball stop
o-rings are in the grooves on the outlet ball stop
rod.
3. Gently slide rod (111) through throat
packing (114).
4. Tighten packing nut (112) until it stops.
NOTE: This is not an adjustable packing.
5. Slide cylinder (105) over rod (111) with
o-ring (135) installed between outlet
housing (110) and cylinder (105).
6. Use cylinder clamp (102) to secure cylinder (105)
to outlet housing (110).
NOTE: The clamp has flats so that
only one wrench is required to tighten
clamp. Align bolt head with flat then
use a wrench on the nut to tighten.
Tighten both sides of the clamp evenly to
approximately 20–30 ft-lb (27–41 N•m).
7. Install inlet ball (125) and inlet ball stop (104) in
inlet housing (109).
8. With inlet ball (125) and inlet ball stop (104) in
place, place o-ring (135) between cylinder (105)
and inlet housing (109) then use inlet housing
clamp (102) to install inlet housing (109) onto
cylinder (105).
NOTE: The clamp has flats so that
only one wrench is required to tighten
clamp. Align bolt head with flat then
use a wrench on the nut to tighten.
Tighten both sides of the clamp evenly to
approximately 20–30 ft-lb (27–41 N•m).
9. Connect pump lower to motor.
10. Connect inlet and outlet hoses to pump lower.
11. Add TSL to the packing nut (112) around the rod.
332649A
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