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Troubleshooting

3A2257F

11

Troubleshooting 

* Oil level in sight well will rise and fall during normal operation. If condition persists refer to Cause/Solution sections.

I

Problem

Cause

Solution

Pump does not flow

Pump stroke is adjusted to zero.

Adjust pump stroke for desired out-
put. See page 8.

Pump outlet is plugged.

Clean/flush pump outlet.

Outlet check valve damaged.

Replace pump.

Pump inlet check ball and/or seat is 
damaged or worn.

Pump has low flow

Pump stroke is adjusted to minimal 
travel.

Adjust pump stroke for desired out-
put. See page 8.

Pump inlet check ball and/or seat is 
damaged or worn.

Replace pump.

Outlet check valve damaged.

Pump has low discharge pressure

Piston and bore are worn.

Replace pump.

Pump inlet check valve and/or seat 
are damaged or worn.

Fluid flow from pump outlet when 
pump is not running

Inlet pressure exceeds outlet check 
pressure.

Reduce inlet pressure to below out-
let check pressure.

Pump outlet check ball and/or seat 
is damaged or worn.

Replace pump.

Sight well fills with oil*

Possible debris in inlet check

Perform Maintenance, page 12.

Pump inlet check ball and/or seat is 
damaged or worn

Replace pump.

Piston and bore are worn

Sight well runs dry*

Restriction in Drip or Suction tube

Perform Maintenance, page 12.

Air leak in sight well

Replace pump.

Sight well remains constant and no 
lubricant drips from tube

Pump air bound

Follow Setup section appropriate for 
your pump model, pages 5-8.

Pump regulation set too low

Increase pump regulation.

Camshaft speed too slow

Increase camshaft speed (see Table 
1, page 10.

Cloudy or broken sight glass (Suc-
tion or Gravity Fed Pumps only)

NA

Replace sight glass using GBL7500 
Sight Glass Replacement Kit 
24T306. See Maintenance, page 
12.

Summary of Contents for 24J391

Page 1: ...otation and oil low level For professional use only 3 16 models 7500 psi 51 7 MPa 517 bar Maximum Working Pressure 1 4 models 6000 psi 41 4 MPa 414 bar Maximum Working Pressure 3 8 models 3500 psi 24...

Page 2: ...h your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equip...

Page 3: ...immediately with genuine manufac turer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipmen...

Page 4: ...reservoir cover FIG 1 NOTE Alarm Pumps Only For optimum perfor mance mount alarm pump in location furthest from drive motor For Gravity and Pressure Fed pumps skip Step 3 and continue installation wi...

Page 5: ...d Use filtered oil when priming the pump Filter oil with minimum 25 micron strainer Machine requirements may require a higher cleanliness level Maximum allowable inlet pressure Pressure Fed Pump 100 p...

Page 6: ...l air has been expelled Gravity Fed Models FIG 5 NOTE In the following instructions the fill line refers to the inlet line 1 Remove and discard the sight well plug 1 and out let plug 5 2 Fill the sigh...

Page 7: ...ace the sight well plug 1 taking care to not allow any thread sealant into the sight well 2 5 Torque sight well plug 1 to 35 5 in lbs 3 95 0 6 N m NOTE Fluid is pumped from the reservoir through a man...

Page 8: ...ling Pressure Switch see Alarm Pump page 17 The pump s check valve is monitored by a pressure switch When fluid pressure reaches the check valve cracking pressure 1 Apply thread sealant user supplied...

Page 9: ...the amount of oil discharged by the pump The pump volume can be adjusted using the adjusting screw 8 FIG 9 to change the piston stroke See Adjusting the Pump Calculating Pints per Day Calculating Mini...

Page 10: ...than form drops in sight glass Table 2 Fluid Measurement Conversion Data Piston Diameter Max Outlet Pressure Drops Stroke1 2 Cubic Inch Stroke Cubic cm Stroke inches mm psi MPa bar Min Max Min Max Mi...

Page 11: ...ged or worn Fluid flow from pump outlet when pump is not running Inlet pressure exceeds outlet check pressure Reduce inlet pressure to below out let check pressure Pump outlet check ball and or seat i...

Page 12: ...he oil level in the sight well 2 fall below the pump body surface 1 Remove the sight well plug 1 2 Allow the pump to continue to operate and manually fill the sight well 2 with filtered oil to below t...

Page 13: ...MPa 414 bar All 3 8 Piston Models 3500 psi 24 1 MPa 241 bar Alarm Pump 500 3 4 MPa 34 4 bar Inlet Size Gravity Fed Models 1 8 27 NPTF Pressure Fed Models 1 4 18 NPTF Outlet Size Suction Gravity Pressu...

Page 14: ...50 12 70 D Pump Min 2 58 Pump Max 3 18 Pump Min 65 53 Pump Max 78 23 E 5 37 136 40 F Min 4 14 Max 4 90 Min 105 20 Max 124 50 G 1 50 38 10 H 0 50 12 70 J 0 50 12 70 K 0 39 9 90 L 0 92 23 37 M 0 28 7 1...

Page 15: ...Technical Data 3A2257F 15 Gravity Fed Pressure Fed Inlet P A Outlet C D Outlet Inlet A B C D...

Page 16: ...Technical Data 16 3A2257F Suction Fed Outlet C D A P N Inlet...

Page 17: ...Technical Data 3A2257F 17 Alarm Pump C D P N Inlet R Return to Reservoir 1 4 NPT Sensor Output ti26974...

Page 18: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY...

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