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Installation

3A1189B

7

Pump 

For complete pump instructions refer to the pump 
instruction manual included with your system.

If necessary, change the orientation of the fluid inlet 
and outlet ports on the pump. See pump instruction 
manual for this procedure.

Retorque bolts per specifications.

Air Line 

Alpha letters included in the following instructions refer 
to letters shown in Typical Installation examples (F

IG

. 1 - 

F

IG

. 2, pages 4 - 5).

1.

Install the air line accessories as shown in the Typi-
cal Installation examples shown in F

IG

. 1 - F

IG

. 2, 

pages 4 - 5. 

2.

To control the fluid pressure, install an air regulator 
(D) on the air side (F

IG

. 4).

Locate one bleed-type master air valve (B) close to 
the pump and use it to relieve trapped air (F

IG

. 4)

For drum mounted installations only, also locate a 
second master air valve upstream from all air line 
accessories and use it to isolate them during clean-
ing and repair.

3.

Using the hardware provided install the air controls 
to the air inlet of the pump as shown in F

IG

. 4. Use a 

minimum 1/4 in. (6.3 mm) ID air hose.

4.

Install an air line quick disconnect coupler onto the 
end of the air supply line (C) and screw the matting 
fitting into the pump air inlet snugly. Do not connect 
the coupler to the fitting yet.

Fluid Supply Hose

Numerals used in the following instructions refer to refer-
ence numbers used in the Parts Lists provided on pages 
10
 - 12.

1.

Screw the fluid supply hose (9) fluid fitting into the 
pump inlet snuggly. 

Do not overtighten.

NOTE:

 At the inlet, if the fluid pressure is greater than 

15 psi (0.1 MPa, 1 bar) the diaphragm life will be short-
ened.

Fluid Suction Kit (6) - 24F532

Numerals used in the following instructions refer to refer-
ence numbers used in the Parts Lists provided on pages 
10
 - 12.

The DEF System includes a Fluid Suction Kit containing 
the following parts - Drum Coupler (6a), Drum Insert 
(6b) and Suction Line (6c).

A bleed-type master air valve (B) is required in your 
system to relieve trapped air between the valve and 
the pump. Trapped air can cause the pump to cycle 
unexpectedly, which could result in serious injury 
from fluid splashing in the eyes or on skin, injury 
from moving parts or contamination from hazardous 
fluids.

F

IG

. 4

B

D

Summary of Contents for 24F531

Page 1: ...Pa 3 4 bar Maximum Fluid Working Pressure 50 psi 0 3 MPa 3 4 bar Maximum Air Input Pressure Model No 24F531 Wall mounted with meter Model No 24F878 Wall mounted without meter Model No 24F947 Drum mounted without meter Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 313048 Meter 308981 Husky Pump Model 24F531 Model 24F947 ...

Page 2: ... lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can sp...

Page 3: ...the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufac turer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route...

Page 4: ...878 Wall Mounted no Meter Key A Pump B Bleed type master air valve required for pump C Air supply line D Pump air regulator E Fluid supply hose F Suction kit G Wall mounting bracket H Fluid nozzle J Meter K Nozzle bracket and bath L Safety valve set to 50 psi 3 4 bar 0 34 MPa FIG 1 K B G D J H C C A F E L ...

Page 5: ...ter Key A Pump B Bleed type master air valve required for pump C Air supply line D Pump air regulator E Fluid supply hose F Suction kit G Fluid nozzle J Nozzle tray and bath K Drum bracket L Safety valve set to 50 psi 3 4 bar 0 34 MPa FIG 2 A J B D C E F G L K ...

Page 6: ...nstalla tion date in the space provided and circle the Part Num ber for the model you ordered FIG 3 is provided to assist you in finding the location of this label on the bracket and the Date Code field on the label NOTICE To maintain the integrity and purity of the AUS32 Aqueous Urea Solution 32 5 and ensure proper operation of equipment Once the system is assembled it must remain sealed to insur...

Page 7: ... in FIG 4 Use a minimum 1 4 in 6 3 mm ID air hose 4 Install an air line quick disconnect coupler onto the end of the air supply line C and screw the matting fitting into the pump air inlet snugly Do not connect the coupler to the fitting yet Fluid Supply Hose Numerals used in the following instructions refer to refer ence numbers used in the Parts Lists provided on pages 10 12 1 Screw the fluid su...

Page 8: ... tighten 4 Install meter 10a to fitting 10c Wrench tighten 5 Install fitting 10e into meter Wrench tighten 6 Install hose 9 into fitting 10e Drum Mount Model 24F947 Installing Nozzle 3 1 Install clamp over end of fluid supply hose 9 2 Push end of fluid supply hose 9 over end of nozzle 3 fitting 3 Position clamp over fitting and hose end Use a flat blade screw driver to tighten screw and secure cla...

Page 9: ...tion flush the entire dispensing system by pumping 5 10 gallons of DEF through it This purges the system of air and insures any impurities that may have been in the system are washed out Dispose of the DEF used to flush the system using approved DEF handling procedures Do not return the fluid to the drum or tote or use it in a vehicle Operation Alpha letters included in the following instructions ...

Page 10: ...124548 COUPLER quick connect 1 6b 124549 INSERT 1 6c 124550 TUBE down 1 7 156971 FITTING nipple short not shown 2 8 124581 HOSE cpld 6 3 4bspp x cut 1 9 124603 HOSE 20 3 4 bspp x 3 4 bspp 1 10 24H293 KIT meter auto nozzle model 24F531 only 1 10a 24G738 METER flow 1 10b 124964 SWIVEL pipe 3 4 x 3 4 bspp 1 10c 24H292 FITTING nipple 3 4 x 1 2 bspp 1 10d 124965 SEAL elastomeric 1 2 bspp 1 10e 16G760 F...

Page 11: ...Parts 3A1189B 11 1 2 3 6 8 10 6a 6b 6c 10d 10b 10c 10a 10e 9 ...

Page 12: ...ented 2 way not shown 1 6 24F532 KIT suction See Kits page 13 1 6a 124548 COUPLER quick connect 1 6b 124549 INSERT 1 6c 124550 TUBE down 1 7 156971 FITTING nipple short 2 8 124875 HOSE 2 3 4 bsp x cut inlet 1 9 125079 HOSE 12 3 4 bspp x cut end 1 11 103927 CLAMP hose not shown 2 12 124963 VALVE safety air 50 psi 1 8 npt not shown 1 14 15T366 BOOT swivel 3 4 black 1 Parts are included in kit or may...

Page 13: ...ex head 4 2c WASHER 4 2d WASHER plain 14 2e NUT hex 7 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 x 0 75 3 2a SCREW cap hex head 4 2b SCREW thumb 1 4 20 x 2 2 2d WASHER plain 12 2e NUT hex 6 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 x 0 75 2 ...

Page 14: ... per minute 95 dBa Sound pressure level measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per min ute 67 dBa At 100 psig 0 7 MPa 4 bar at maximum cycles per minute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3 8 npt f Fluid inlet size 1 2 and 3 4 in npt f or bspp f Fluid outlet size 1 2 and 3 4 in npt f or bspp f Wetted parts in addition to ball seat and diaphragm mater...

Page 15: ... F ti 122 F 25 C to 50 C Wetted parts SST nickel fluoroelastomer Batteries 2 AA Alkaline Display shows quantity in 0 01 increments up to 999 99 gallons quarts pints or liters Totalizes in gallons or liters up to 99 999 units At 2 5 gpm 9 5 lpm at 70 F 21 C with water and 1 gallon dispensed May require calibration out of box accu racy is 5 At 2 5 gpm 9 5 lpm at 70 F 21 C with water and 1 gallon dis...

Page 16: ...oes not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole ...

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