Graco 249421 Instructions Download Page 2

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Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 311071

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Minneapolis

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GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2021, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

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Revision E, 

April 2021

 

Related Manuals

Installation

NOTE: 

This kit will not work with round mix chambers 

(i.e. ARXXXX or PCXXRD). If there is a round mix 
chamber in the gun, replace it with a flat mix chamber. 
Smaller flat mix chambers can be ordered for lower fluid 
flow applications. See Flat Mix Chamber Kit chart.

* Includes mix chamber and cleanout tool.

NOTE:

 A FTM979 Stud Wall Tip is included in this kit.

NOTE:

 FTM762 Stud Wall Tip is available for lower fluid 

flow applications as an accessory.

‡ When used with mix chamber AR5252 at 1000 psi 

(7.0 MPa, 70 bar).

NOTE:

 The small plastic o-ring on the end of the flat mix 

chamber must be removed.

1. Remove the existing air cap (round or flat) from the 

Fusion Gun and replace it with the adapter (1). 
Thread the adapter onto the mix chamber until it 
bottoms out.

2. Insert the packing (2) through the center of the 

adapter (1) with the stepped end facing the mix 
chamber.

3. Place the stud wall tip (4) onto the packing (2) and 

tighten the air cap (3) with light hand force.

NOTE: 

Stud wall foam kit (249421 only) must be series 

“B” or later to be compatible with the Fusion PC spray 
gun. The length of tip packing (2) was increased to 
improve sealing. If the air cap (3) bottoms out before 
packing (2) is compressed, replace packing (2).

NOTE:

 Overtightening may distort the packing inside 

the mix chamber. Reopen the hole with the 0.94 in. 
(3/32 in., 2.39 mm) drill bit provided if necessary.

4. Adjust the tip orientation with a standard 5/16 in. nut 

driver (provided with gun). See F

IG

. 1.

Cleaning Tips

1. If the pattern begins to shrink or becomes distorted, 

relieve pressure (see your gun manual) and clean 
the internal dome of the tip (4) with the tip cleanout 
tool (15D234). See F

IG

. 2.

2. Clean out the inside diameter of the packing (2) and 

the flat mix chamber with a 0.94 in. (3/32 in, 2.39 
mm) dia. drill bit (Graco cleanout tool kit 246624).

3. Add a thin layer of lubricant on the outside faces of 

the air cap (3) to ease cleaning.

Manual in 
English

Description

309550

Fusion AP Spray Gun Instruction Manual

3A7314

Fusion PC Spray Gun Instruction Manual

Flat Mix 
Chamber

 Kit*

Type

Flow Rate (approx.) 
at 1000 psi (7.0 MPa, 
70 bar)

AF5252 / PC52FL Standard 15 lb/min (6.81 kg/min)
AF4242 / PC42FL Standard 11 lb/min (4.99 kg/min)
AF2929 / PC29FL Standard 7 lb/min (3.18 kg/min)

FTM979 
Stud Wall Tip

FTM762 
Stud Wall Tip

Pattern size

22 in. (559 mm)

14 in. (355.6 mm)

Spray distance 2 ft. (0.61 m)

2 ft. (0.61 m)

Fluid flow‡

15 lb/min 
(6.81

 kg/min)

13 lb/min 
(5.90

 kg/min)

F

IG

. 1

F

IG

. 2

TI3867A

End for Air

Purge Tips

Wall Tips

End for Stud

TI4244A

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