Graco 247019 Instructions Manual Download Page 8

Page: 8 / 56

List of Models/Selection Guide

309856P

Direct Impingement Flat Pattern Guns

Four-Hose Gun

Wide Round Pattern Gun with Four-Hose Recirculating Gun

Manifold

FLO

in gpm (

lpm)*

PRESSURE in psi (MPa, bar)

2.0

(7.6)

1.6

(6.0)

1.2

(4.5)

0.4

(1.5)

0.8

(3.0)

XF292

9/FTM

424

XF5

757

/FT

XF4

747

/FTM

638

XF3

535

/FTM

638

* To calc

ulate

ow in lb/min

, multipl

gpm rate by 10.

Example:

2 gpm x 10 = 20 lb/min.

XF1818/FTM

424

XF1313/FTM424

800

(5.6, 56)

1250

(8.7, 87)

1700

(11.9, 119)

2150

(15.0, 150)

2600

(18.2, 182)

3050

(21.3, 213)

3500

(24.5, 245)

XF232

3/FTM

424

Gun Part No., Series

Slip-Fit

™

Polycarballoy

™

Mix Module Part No.,

see page 48 for numbering code

Flat CeramTip

™

Part No.,

see page 50 for numbering code

249815, A

XF2323

FTM438

Summary of Contents for 247019

Page 1: ...psi 24 2 MPa 242 bar Maximum Fluid Working Pressure 80 130 psi 0 55 0 9 MPa 5 5 9 1 bar Air Inlet Pressure Range 200 F 94 C Maximum Fluid Temperature Important Safety Instructions Read all warnings a...

Page 2: ...22 Clean Air Cap 22 Clean Muffler 22 Clean Fluid Manifold 22 Clean Slip Fit Polycarballoy Mix Module 23 Clean CeramTip 26 Stuck Purge Rod 27 Clean Purge Rod 27 Adjust Front Rod Seal 28 Adjust Rear Rod...

Page 3: ...eath if you do not follow instructions Symbols such as fluid injection shown alert you to a specific hazard and direct you to read the indicated hazard warnings on pages 9 10 CAUTION A caution alerts...

Page 4: ...19 A MR4747 RTM055 247225 A MR5757 RTM055 247226 A MR5757 RTM070 247231 A MR6666 RTM070 247232 A MR6666 RTM080 247233 A MR6666 RTM090 247239 A MR8282 RTM090 247240 A MR8282 RTM100 247245 A MR9494 RTM1...

Page 5: ...A MF2929 FTM624 247273 A MF3535 FTM438 247274 A MF3535 FTM624 247275 A MF3535 FTM638 247281 A MF4747 FTM624 247282 A MF4747 FTM638 247283 A MF4747 FTM838 247289 A MF5757 FTM638 247290 A MF5757 FTM838...

Page 6: ...7007 A XR2929 RTM040 247011 A XR3535 RTM030 247012 A XR3535 RTM040 247013 A XR3535 RTM055 247018 A XR4747 RTM040 247019 A XR4747 RTM055 247025 A XR5757 RTM055 247026 A XR5757 RTM070 FLOW RATE in gpm l...

Page 7: ...de 247050 A XF1313 FTM317 247051 A XF1313 FTM424 247057 A XF1818 FTM317 247058 A XF1818 FTM424 247061 A XF2323 FTM424 247062 A XF2323 FTM438 247063 A XF2323 FTM624 247065 A XF2929 FTM424 247066 A XF29...

Page 8: ...0 XF2929 FTM424 XF5757 FTM638 XF4747 FTM638 XF3535 FTM638 To calculate flow in lb min multiply gpm rate by 10 Example 2 gpm x 10 20 lb min XF1818 FTM424 XF1313 FTM424 800 5 6 56 1250 8 7 87 1700 11 9...

Page 9: ...gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point the gun at...

Page 10: ...for its intended purpose Call your Graco distributor for information Read manuals warnings tags and labels before operating equipment Follow instructions Check equipment daily Repair or replace worn...

Page 11: ...upler E Muffler F Fluid Housing G Gun Fluid Manifold H Handle J Optional Air Inlet K Cleanoff Air Valve L Piston Safety Lock M CeramTip behind air cap N Optional Fluid Inlets A Side Shown P Lock Ring...

Page 12: ...fluid valves A and B Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized par ticulates Read material manufacturer s warnings and material MSDS to know spec...

Page 13: ...air hose Attach fluid manifold G to gun To change position of fluid manifold or use optional fluid inlets see pages 19 and 20 5 Connect air line to quick coupler D Turn on air Open air valve U Air sho...

Page 14: ...age 12 10 Test spray onto cardboard Adjust pressure and temperature to get desired results 11 Apply layer of lubricant over front of gun and lock ring or use gun cover to prevent overspray buildup and...

Page 15: ...7a U A B 3 Connect air supply and open air valve U 4 Adjust purge rod with nut driver clockwise until it just touches CeramTip then back off 1 8 1 4 turn Be sure to back out purge rod 1 2 turns before...

Page 16: ...CeramTip WARNING Read warnings page 9 1 Engage piston safety lock page 12 2 Close fluid valves A and B TI3850a TI3837a U A B 3 Remove air cap 9 4 Using nut driver position CeramTip as desired 5 Reasse...

Page 17: ...Shutdown 309856P 17 Shutdown Daily Shutdown Follow Pressure Relief Procedure page 18 Shutdown for More than a Day 1 Flush Gun page 22 2 Follow Pressure Relief Procedure page 18...

Page 18: ...piston safety lock page 12 TI3850a TI3837a A B U TI3849a 4 Trigger gun onto cardboard or into waste container to relieve pressure 5 Engage piston safety lock page 12 WARNING If fluid in the hose and p...

Page 19: ...e parts fluid inlet check valve and fluid housing A side to right CAUTION To prevent cross contamination of gun s wetted parts do not interchange A component isocyanate and B component resin parts 1 F...

Page 20: ...uid manifold G 3 Disconnect fluid hoses from inlet swivels A B Remove swivels Remove plugs from optional inlets N TI3837a G D TI2417A N A B 4 Apply thread sealant to plugs W elbows V and male threads...

Page 21: ...t coat of lubricant will make cleaning eas ier Lubricate threads and outside of lock ring 11 to ease disassembly Use Fusion Gun Lubricant page 53 As Needed Daily Weekly to Monthly 1 Clean Outside of G...

Page 22: ...e flat sealing surfaces Cover with Fusion Lubricant page 53 if left exposed to seal out moisture WARNING Read warnings page 10 1 Follow Pressure Relief Procedure page 18 2 Flush with a compatible solv...

Page 23: ...plied See TABLE 1 page 24 Also see identification chart under Drill Bit Kits page 51 Component B RES impingement ports at rear of mix module are angled toward front of gun See FIG 2 Some mix modules...

Page 24: ...Modules Mix Module Part No No of Impinge ment Ports Impingement Port Drill Counterbore Drill Drill Size nominal Drill Diameter in mm Drill Size nominal Drill Diameter in mm MF1818 1 77 0180 0 46 67 0...

Page 25: ...minal Drill Diameter in mm XF1313 1 81 0130 0 33 67 0320 0 81 XF1818 1 77 0180 0 46 67 0320 0 81 XF2323 1 74 0230 0 57 N A N A XF2929 1 69 0292 0 74 N A N A XF3535 2 73 0240 0 61 N A N A XF4747 2 67 0...

Page 26: ...ll Diameter in mm RTM024 73 0240 0 61 RTM030 67 0320 0 81 RTM040 60 0400 1 02 RTM055 54 0550 1 40 RTM070 50 0700 1 78 RTM080 2 0 mm 0787 2 00 RTM090 43 0890 2 26 RTM100 39 0995 2 53 RTM110 7 64 0 1094...

Page 27: ...cation chart under Drill Bit Kits page 51 Clean flat tip slit H with tip cleanout tool 15D234 page 53 4 Open B RESIN fluid valve about three half turns Then open A ISO fluid valve 5 Disengage piston s...

Page 28: ...rod 31 Apply Fusion Gun Lubricant page 53 6 Reassemble Front End page 36 7 Adjust Purge Rod page 15 8 Attach fluid manifold Connect air Return gun to service TI3837a G D TI3873a 31 1 Follow Pressure R...

Page 29: ...d 4 Disassemble Front End page 35 5 Assemble fluid housing 7 backwards onto lubri cated purge rod 31 Adjust rear rod seal nut 23 with nut driver until drag is felt when sliding on rod TI3852a G 7 31 2...

Page 30: ...Fluid does not spray when gun is fully actuated Closed fluid valves 12b Open Plugged impingement ports Clean page 23 Plugged check valves 36 Clean page 41 Gun actuates slowly or with delayed action P...

Page 31: ...age 13 Rapid buildup of material on air cap Too little cleanoff air Increase page 13 Fluid does not shut off when fluid valves are closed Damaged fluid valves 12b Replace Reduced cleanoff air Plugged...

Page 32: ...or detrig gered See page 13 to adjust Gun Detriggered Mechanical Purging Purge rod 31 moves forward closing impingement ports IP and shutting off fluid flow Rod pushes through mix module 39 and bottom...

Page 33: ...Troubleshooting 309856P 33 Cutaway View 44 19 31 16 24 9 21 3 36 12b 22 28 25 40 48 39 18 14 20...

Page 34: ...icate threads and outside of lock ring 11 Replace CeramTip 1 Follow Pressure Relief Procedure page 18 2 Remove fluid manifold G Leave air connected TI3852a G 3 Back out purge rod 1 2 turns with nut dr...

Page 35: ...CeramTip 40 5 Remove mix module nut 25 using air cap 9 backwards or a wrench Remove front seal 46 TI3828a TI3843a 40 28 9 TI3843a 9 46 25 CAUTION If lock ring 11 is stuck due to material buildup do n...

Page 36: ...a 11 21 TI3873a TI3871a Z Y 20 CAUTION To prevent damage to purge rod 31 always slide front end straight onto purge rod 3 Carefully slide front end straight onto purge rod 31 Screw lock ring 11 onto h...

Page 37: ...ricate all threads and reassemble mix module nut 25 fingertight Tighten additional 1 12 turn with air cap 9 or wrench Install front seal 46 on rod 31 TI3843a 9 46 31 25 1 12 Turn 6 Reinstall CeramTip...

Page 38: ...le nut 25 using air cap 9 backwards or a wrench Remove front seal 46 TI3852a G TI3843a 40 28 9 TI3843a 9 46 25 6 Disengage piston safety lock page 12 Trigger and detrigger gun once to release mix modu...

Page 39: ...eassemble mix module nut 25 fingertight Tighten additional 1 12 turn with air cap 9 or wrench Install front seal 46 on rod 31 TI3843a 9 46 31 25 1 12 Turn 9 Reinstall CeramTip 40 Lubricate all threads...

Page 40: ...35 5 Remove rear rod seal nut 23 with nut driver 53 6 Push out rear seal 46 with screwdriver 54 TI3852a G 23 TI3869a 53 54 46 TI3872a 7 Reassemble new rear seal 46 in rear rod seal nut 23 Lubricate th...

Page 41: ...eck valve is marked with an A 4 Pry out check valves 36 at notch TI3837a G D WARNING Read warnings page 9 Damaged check valve o rings 36f 36g may result in external leakage Replace o rings if any dama...

Page 42: ...Inspect pis ton o ring 16 and shaft o ring 19 7 Inspect purge rod 31 for scratches or damage Unscrew rod from piston with nut driver Inspect o ring 18 Liberally lubricate with Fusion Gun Lubricant pa...

Page 43: ...epair 309856P 43 9 Install piston safety lock assembly until bottomed out 10 Reassemble Front End page 36 11 Adjust Purge Rod page 15 12 Attach fluid manifold Connect air Return gun to service TI3847a...

Page 44: ...l Apply medium strength Loctite or equiv alent to threads on stop 15 and cap 10 and reassemble 6 Attach fluid manifold Connect air Return gun to service TI3837a G D 10 15 17 3 4 TI3835b 14 18 1 Follow...

Page 45: ...Notes 309856P 45 Notes...

Page 46: ...5 13 6 29 22 24 27 26 2 30 48 49 51 34 29 Ref 52 12d Ref 30 Ref 40 Flush Manifold Detail Torque to 125 135 in lb 14 15 N m Torque to 20 30 in lb 2 3 3 4 N m Torque to 32 40 ft lb 43 54 N m Torque to 3...

Page 47: ...purge rod package of 6 1 19 248096 O RING piston shaft package of 6 1 20 248138 O RING housing small package of 6 1 21 248132 O RING housing large package of 6 1 22 119626 MUFFLER 1 23 15C378 NUT rod...

Page 48: ...nt A impingement port size 035 in 35 Component B impingement port size 035 in MF3535 MF Mechanical purge standard flat pattern XR3535 XR Mechanical purge direct impingement round pattern XF3535 XF Mec...

Page 49: ...ement Ports Impingement Port Drill Bit Size nominal XR2323 1 74 XR2929 1 69 XR3535 2 73 XR4747 2 67 XR5757 3 67 Slip Fit Polycarballoy Mix Module Kit includes drill bits No of Impingement Ports Imping...

Page 50: ...ramTip Part No Drill Bit Size nominal RTM024 73 RTM030 67 RTM040 60 RTM055 54 RTM070 50 RTM080 2 0 mm RTM090 43 RTM100 39 RTM110 7 64 Example Part No First Three Digits Fourth Digit Last Two Digits FT...

Page 51: ...99 2 51 246624 3 3 32 094 2 39 246812 3 43 089 2 26 246625 3 44 086 2 18 246811 3 2 mm 079 2 00 246626 6 50 070 1 78 248893 6 1 16 062 1 59 246627 6 53 060 1 52 246809 6 54 055 1 40 246628 6 55 052 1...

Page 52: ...80 mesh filter screen is standard with gun 246357 40 mesh 015 in 375 micron 246358 60 mesh 010 in 238 micron 246359 80 mesh 007 in 175 micron Ref No Bulk O ring Kits qty 246351 Check Valve O ring Kit...

Page 53: ...l 15D234 Designed to fit CeramTip internal dome and flat tip slits Gun Cleaning Kit 15C161 Ultimate Gun Cleaning Kit Circulation Manifold 246362 Attach to gun fluid manifold to enable preheating of ho...

Page 54: ...ir regulator See manual 309963 Hose Adapter Kits 246944 To connect non Graco gun to Graco heated hose 248029 To connect Graco Fusion gun to non Graco D gun hose set 246945 To connect Graco Fusion gun...

Page 55: ...ature 200 F 94 C Air Inlet Size 1 4 npt Quick Disconnect Nipple A Component ISO Inlet Size 5 JIC 1 2 20 UNF B Component Resin Inlet Size 6 JIC 9 16 18 UNF Typical Flow Rate See charts pages 4 7 Sound...

Page 56: ...p repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

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