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Liquids can be injected into the body by high pressure  airless  spray  or
leaks – especially hose leaks.

Keep body clear of the nozzle. Never stop leaks with any part of the
body. Drain all pressure before removing parts.Avoid accidental trigger-
ing of gun by always setting safety latch when not spraying.

Never spray without a tip guard.

In case of accidental skin injection, seek immediate 
“Surgical Treatment”.

Failure to follow this warning can result in amputation or serious
injury.

FIRE AND

EXPLOSION HAZARD

SKIN INJECTION

HAZARD

READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

Spray painting, flushing or cleaning equipment with flammable liquids in
confined areas can result in fire or explosion.

Use  outdoors or in extremely well ventilated areas. Ground equipment,
hoses, containers and objects being sprayed.

Avoid all ignition sources such as static electricity from plastic drop
cloths, open flames such as pilot lights, hot objects such as cigarettes,
arcs from connecting or disconnecting power cords or turning light
switches on and off.

Failure to follow this warning can result in death or serious injury.

NOTE: This is an example of the DANGER label on 

your sprayer. This label is available in other 
languages, free of charge. See page 8 for address.

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. To

reduce the risk of an injury from accidental spray
from the gun, splashing fluid, or moving parts,
follow the Pressure Relief Procedure whenever
you:

are instructed to relieve the pressure,

stop spraying,

check or service any of the system equipment,

or install or clean the spray nozzle.

1.

Engage gun safety latch.

2.

Turn engine ON/OFF switch to OFF.

3.

Set pressure control switch to OFF.

4.

Disengage gun safety latch. Hold metal part of gun
against grounded metal pail and trigger gun into
pail to relieve pressure.

5.

Engage gun safety latch.

6.

Open any fluid drain valves in system. Leave drain
valve open until ready to dispense again.

7.

Disconnect spark plug cable.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, VERY SLOWLY
loosen the tip guard retaining nut or hose end coupling
to relieve pressure gradually, then loosen completely.
Now clear the tip or hose.

Fluid and Solvent Compatibility

WARNING

FLUID AND SOLVENT
COMPATIBILITY HAZARD
All chemicals used in the sprayer must
be chemically compatible with the wetted
parts shown below. Consult your chemi-

cal supplier to ensure compatibility.

Do not use 1,1,1–trichloroethane, methylene
chloride, other halogenated hydrocarbon solvents
or fluids containing such solvents in this equipment,
which contains aluminum or zinc parts. Such use
could result in a serious chemical reaction, with the
possibility of explosion, which could cause death,
serious bodily injury and /or substantial property
damage.

Wetted Parts
Displacement Pump. Carbon Steel, Plastic, Leather
Filter . . .  Aluminum, Carbon Steel, Stainless Steel
Control . . . . . . . . . . . . . . Aluminum, Carbon Steel

NOTE: For information on converting your sprayer
to one that safely pumps fluids containing haloge-
nated hydrocarbons, contact Graco Product Ser-
vice, at 1–800–328–0211.

Summary of Contents for 239-766

Page 1: ...rmation READ AND KEEP FOR REFERENCE 239 766 FDR Pressure Control Conversion Kit For GM 5000 Convertible Airless Paint Sprayers GM 5000 Convertible Model 231 316 21 MPa 210 bar 3000 psi Maximum Working...

Page 2: ...rts follow the Pressure Relief Procedure whenever you are instructed to relieve the pressure stop spraying check or service any of the system equipment or install or clean the spray nozzle 1 Engage gu...

Page 3: ...63 3 See Fig 2 Working under cart disconnect wires A 4 Remove three screws 44 and nuts 45 that fasten bracket 76 to cart Save screws and nuts for later use 5 Remove old control from sprayer Fig 2 027...

Page 4: ...et 208 to pressure control bracket 207 using screw 205 and lock nut 204 provided in kit 5 Use wrench on filter inlet to hold filter body vertical while tightening swivel on fitting b to filter inlet 6...

Page 5: ...100 214 WASHER lock 2 202 101 344 SCREW hex hd cap 2 203 110 110 SEALANT pipe sst not shown used with pressure drain valve 60 1 204 110 838 LOCKNUT w nylon insert 5 16 1 205 112 818 SCREW cap hex hd...

Page 6: ...112 610 SCREW panhead 10 24 x 2 in 2 304 100 020 LOCKWASHER No 10 4 305 189 095 HOUSING 1 306 112 614 PLUG 1 307 111 930 TOGGLE SWITCH 1 308 107 255 GUARD 1 309 105 659 BOOT 1 310 236 352 POTENTIOMET...

Page 7: ...FDR Pressure Control Wiring Diagram WHITE GREEN GROUND RED 03496 1 2 310 301 307 To engine To clutch field 1 2 2 314 Note See FDR Pressure Control Parts List for Part Nos BLACK...

Page 8: ...above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or conseq...

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