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309412

19

Parts List

Models 233718, 233719

Ref.
No.

Part No.

Description

Qty.

Ref.
No.

Part No.

Description

Qty.

1

241113

CLUTCH, ASSEMBLY

includes 1a, 1b, 23, 42, 44, 88,

1

1a

ARMATURE, clutch

1

1b

ROTOR

1

3

193680

COLLAR, shaft

1

4

114530

ENGINE, gas, 5.5 HP, Honda

1

5

183350

WASHER

2

6

110837

SCREW, flange, hex

2

7

110838

NUT, lock

2

8

245400

PINION ASSEMBLY

; Parts page 17

1

9

193682

PLUG, tube

2

10

191084

SLEEVE, cart

2

11

114271

STRAP, retaining

1

13

241536

COVER, assembly

1

16

241920

DEFLECTOR, threaded

1

21

116806

SWITCH, reed w/conn

1

24

193531

CLUTCH HOUSING

1

26

183401

KEY, parallel

1

27

246331

HOSE, drain, Lo--Boy

1

244240

HOSE, drain, Hi--Boy

1

28

245164

FRAME, cart GMAX 7900

1

31

113084

RIVET, blind

2

32

192014

PLATE, indicator

1

33

113802

SCREW

1

34

108851

WASHER

2

35

197124

CLIP

1

36

108842

SCREW

4

37

198904

SCREW, #8

2

38

114967

COUPLING, Hi--Boy only

1

39

198122

TUBE, Hi--Boy only

1

40

114678

GROMMET

1

41

104811

CAP, hub

2

42

105510

WASHER, lock, spring (hi-clr)

15

43

112827

BUTTON, snap

2

44

108803

SCREW, hex, socket head

6

45

114687

CLIP

1

49

245249

TUBE, suction, 30 gal (assembly)

1

56

101864

SCREW, cap sch

10

57

196670

LABEL, crtl box cover

1

59

114693

SCREW, cap, socket hd

2

60

290228

LABEL, caution

1

64

Y

194126

LABEL, warning

1

65

Y

194127

LABEL, warning

1

66

Y

194317

LABEL, danger, English

1

67

Y

195119

LABEL, warning tag

1

68

Y

195519

LABEL, caution

1

69

Y

192840

LABEL, warning

1

70

100644

SCREW, cap, sch

5

71

245444

DRIVE HOUSING

; Parts page 17

1

76

198653

LABEL, identification

1

77

195523

PIN, PUMP

1

79

100018

WASHER, lock, spring

2

81

196723

CLIP, spring, Lo--Boy only

1

84

193394

NUT, retaining

1

85

246257

DISPLACEMENT PUMP

;

Manual 309277

1

86

100214

WASHER, lock

4

87

104008

WASHER, lock, spring

12

88

101682

SCREW, cap, sch

4

92

189920

STRAINER

1

94

237686

CLAMP, grounding assy

1

95

112798

SCREW, thread form, hex hd

1

96

108795

SCREW, mach, pnh

4

97

240997

CONDUCTOR, ground

4

98

162485

FITTING, nipple, adapter

3

100

114984

SCREW, tapping, phil pan hd

2

102

241539

GEAR, combination

1

103

241540

REPAIR KIT, HOOK, PAIL

(includes item 113)

1

104

114699

WASHER, thrust

1

105

114672

WASHER, thrust

1

107

110343

SCREW, cap, sch.

2

108

114695

PIN, dowel

4

109

241322

ROLLER, assembly

4

110

194118

BRACKET, pump

1

113

195377

SHIELD, paint

1

119

245245

HANDLE, cart

1

123

198720

WHEEL, semi-pneumatic 12 in.

2

124

198723

AXLE, clip

2

128

108068

PIN, spring straight

2

132

116891

WASHER

2

139

112774

SCREW, machine

1

140

198847

HOSE, coupled

1

141

109575

SCREW, threadforming

2

Y

Replacement Danger and Warning labels, tags, and cards

are available at no cost.

Summary of Contents for 233718

Page 1: ...3300 psi 227bar 22 7 MPa Maximum Working Pressure See page 2 for models numbers Related Manuals Operation 309408 Displacement Pump 309277 Spray Gun 309639 Spray Tip 309640 PC Board 309459 Drain Valve...

Page 2: ...tip gun and hose Table of Contents Warnings and Cautions 3 Maintenance 4 Troubleshooting 5 Repair Rollers 8 Drive Housing 9 Cam Follower Bearings 10 Engine 11 Pressure Control 13 Displacement Pump 15...

Page 3: ...fluid pierces your skin the injury might look like just a cut but it is a serious wound Get immediate medical atten tion Fire and explosion Solvent and paint fumes can ignite or explode To help preven...

Page 4: ...taining nut or hose end coupling to relieve pressure gradually then loosen completely Now clear tip or hose CAUTION For detailed engine maintenance and specifications refer to separate Honda Engines O...

Page 5: ...nual 309408 Low pump output See Troubleshooting Table Pump Outlet Low page 6 Engine operates but displacement pump does not operate Error code displayed Determine fault correction from table page 14 P...

Page 6: ...091 Large pressure drop in hose with heavy materials Use larger diameter hose and or reduce overall length of hose Use of more than 100 ft of 1 4 in hose significantly reduces performance of sprayer U...

Page 7: ...llon counter not working Bad sensor broken or disconnected wire Check connections Replace sensor or wire No display sprayer operates Display damaged or has bad connection Check connections Replace dis...

Page 8: ...35 and cover assembly 13 Fig 1 ti1860a 56 87 108 109 71 77 59 13 87 35 Note A screw driver may be needed to pry off cover assembly 3 Remove dowel pins 108 and rollers 109 Installation 1 Install rolle...

Page 9: ...llation 1 Liberally apply bearing grease supplied with replacement gear cluster to gear cluster 102 washers 104 and 105 and to areas called out by note 1 Use full 0 68 pint 0 32 liter of grease for GM...

Page 10: ...th a screw driver 6 Remove two retainer rings 71d 7 Remove cam follower plate 71b Note Two 1 2 in x 13 bolts may be needed to remove cam follower plates 8 Remove two cam follower bearings 71c Installa...

Page 11: ...on work bench NOTE All service to the engine must be performed by an authorized HONDA dealer Fig 6 Green 1 2 To the field To the engine 7 97 2 1 ti1835 Fig 7 7 6 8710B Installation 1 Lift engine caref...

Page 12: ...etaining tabs on each side of ON OFF switch 51 and remove switch Installation 1 Install new ON OFF switch 51 so tabs of switch snap into place on inside of pressure control housing 2 Connect ON OFF sw...

Page 13: ...Disconnect lead E from control board 302 4 Remove two screws 141 and guard 147 Care fully pull transducer connector through rubber grommet 145 5 Remove pressure control transducer 61q and packing o ri...

Page 14: ...g Pressure transducer faulty bad connection or broken wire Check transducer connections and wire Replace transducer or control board if necessary Sprayer stops Engine is running High clutch current 1...

Page 15: ...ge Make sure pin 101 and retaining clip 71a are properly installed See Detail A Fig 10 CAUTION If the pump locknut loosens during operation the threads of the bearing housing will be damaged Make sure...

Page 16: ...two bolts 107 washers 79 pump bracket 110 pail hook 90 and shield 113 3 Fig 10 Remove clip 71a Installation 1 Fig 10 Install clip 71a 2 Install shield 113 pail hook 90 and pump brack et 110 with two...

Page 17: ...41114 PINION SHAFT 8e 112770 RETAINING RING large 71 DRIVE HOUSING 1 71a 194060 RETAINING CLIP pump pin 1 71b 193656 CAM FOLLOWER PLATE 1 71c 114691 CAM FOLLOWER BEARING 2 71d 114828 RETAINER CLIP 2 7...

Page 18: ...87 56 108 109 71 65 66 105 8 87 56 1b 42 88 98 REF 49 81 49 92 16 27 31 32 32 4 64 28 94 41 124 123 132 9 100 44 42 23 1a 3 36 86 42 26 24 42 70 57 DETAIL A Ref 28 7 6 60 35 59 87 38 39 92 43 10 5 12...

Page 19: ...cket hd 2 60 290228 LABEL caution 1 64Y 194126 LABEL warning 1 65Y 194127 LABEL warning 1 66Y 194317 LABEL danger English 1 67Y 195119 LABEL warning tag 1 68Y 195519 LABEL caution 1 69Y 192840 LABEL w...

Page 20: ...309412 20 Parts Drawing Sprayer 61n 61m 61k 310 74 55 147 141 122 302 51 29 310 50 51 302a 61d 61e 145 61c 61b 61a Ref 70 150 54 61j 61p 61f 139 139 52 61h 61g 61s 61q 22 61r 143 151 ti1838a 152...

Page 21: ...14708 SPRING compression 1 61m 194102 HANDLE valve 1 61n 114688 NUT cap hex hd 1 61p 111457 O RING 1 61q 243222 TRANSDUCER pressure control 1 includes 61p 61r 197055 GASKET plug 1 61s 196781 PLUG Auto...

Page 22: ...ing guards both ends 1 204 246220 CONTRACTOR SPRAY GUN Includes RAC X 517 size SwitchTipt and HandTitet Guard See 309639 for parts 1 205 159841 ADAPTER 1 204 203 202 0160 205 Accessories French 194931...

Page 23: ...en reusable Outlet paint filter 60 mesh 250 micron stainless steel screen reusable Pump inlet size 3 4 in npt m Fluid outlet size 3 8 npsm from fluid filter Wetted parts zinc plated carbon steel PTFE...

Page 24: ...er remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any...

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