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14

308813

Service

WARNING

INJECTION HAZARD

To reduce the risk of an injection injury,
follow the 

Pressure Relief Procedure

on page 9 before checking or servicing

any of the system equipment and whenever you
are instructed to relieve pressure.

NOTE:

Follow the 

Service Notes

 in Figs. 8 and 9 when

reassembling the gun.

Gun repair kits are available. See page 18. Refer-
ence numbers marked with an asterisk (13*) in the
service procedures are included with the 241480
Air Seal Repair Kit. Reference numbers marked
with a symbol (3

) in the service procedures are

included with the 239896 Fluid Repair Kit.

Disassembly

1.

Relieve the pressure as instructed

 

on page 9.

2.

Unscrew the four screws (14) and remove the gun
from the manifold.

3.

Unscrew the tip retainer nut (7). Remove the spray
tip (9) and gasket (8). See Figs. 8 and 9.

4.

Remove the cap (18) from the piston housing (1).
Remove the springs (20 and 19).

5.

Using the supplied wrench (34), loosen the fluid
needle setscrew (16). Remove the needle stop
(17).

6.

Remove the seat (10).

CAUTION

Be sure to keep the needle straight when removing it
from the gun. If the needle is bent it must be re-
placed.

7.

Pull the needle assembly (12) straight out the front
of the gun. Remove the o-rings (31) from the fluid
needle (12).

8.

Remove the gasket (11).

CAUTION

Install a new gasket (11) whenever you remove the
seat (10) from the gun. Failure to install a new gas-
ket may result in fluid leaking into the air chamber.

9.

Remove the four screws (15) holding the fluid
housing (2) to the piston housing (1).  Remove the
gasket (13) from the bottom of the piston housing.

10. Using a pliers, pull the piston (21) out of the piston

housing (1).

11. Remove the large o-ring (22) from the piston and

the smaller o-ring (23) from the piston shaft.
Remove the two o-rings (25, 26) from each of the
piston stems (T). Check that the stems are solidly
in place. If they are loose, replace the entire piston
assembly (21).

12. Perform the following applicable step:

Non-circulating Paint Guns:

 Remove the fluid

outlet port plug (4), gasket (3), and filter (32)
from the fluid housing (2). Remove the o-ring (5)
and backup (6) from the plug.

Circulating Paint Guns:

 Remove the gasket (3)

and filter (32) from the fluid housing (2).

Sealant Gun: 

Remove the gasket (3).

13. Clean all parts and replace any worn parts. When

assembling, lubricate the threads with anti-seize
lubricant.

Summary of Contents for 233670

Page 1: ...c Airless Spray Gun 4000 psi 28 MPa 280 bar Maximum Working Fluid Pressure Part No 239786 Series A Standard Spray Gun Includes GG0 series tip of choice Part No 241469 Series A Acid Catalyzed Fluid Spr...

Page 2: ...parts immediately Do not exceed the maximum working pressure of the lowest rated system component This equip ment has a 4000 psi 28 MPa 280 bar maximum working pressure Route the hoses away from the t...

Page 3: ...onnections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose...

Page 4: ...to the threads and mating faces of the man ifold 101 a plug 109 and an elbow 107 supplied unassembled Install an elbow 107 in one fluid port of the manifold and a plug 109 in the other port Install th...

Page 5: ...of the object being sprayed All Manifolds To mount the gun on a stationary support see Fig 3 Also refer to the mounting hole layout on page 30 Attach the gun to the support with two M5 x 0 8 capscrews...

Page 6: ...inlet accepts 1 4 in 6 3 mm O D tubing Fluid Line and Accessory Recommendations WARNING INJECTION HAZARD To reduce the risk of property damage or serious injury including injection which could be caus...

Page 7: ...ubing F Fluid Inlet 1 4 18 nptf or 5 JIC 1 2 20 unf G Fluid Outlet circulating gun only 1 4 18 nptf or 5 JIC 1 2 20 unf G or F FAN CYL ATOM Manifold 244930 This manifold is equipped with passages for...

Page 8: ...rs and hydraulic power sup plies Ground them according to the manufacturer recommendations 3 Air fluid and hydraulic hoses connected to the pump Use only electrically conductive hoses with a maximum o...

Page 9: ...e connected to the fluid pressure gauge in a system with fluid regulation to help relieve fluid pressure in the hose and gun Triggering the gun to relieve pressure may not be sufficient Have a contain...

Page 10: ...n a consistent distance 8 to 10 inches 200 to 250 mm from the surface of the object being sprayed Clean the Spray Gun and System Daily WARNING INJECTION HAZARD To reduce the risk of an injection injur...

Page 11: ...spray tip Maintain metal to metal contact between the gun and the flushing pail Use the lowest possible pressure NOTE Flush the pump and gun before the fluid can dry in it If it is available the flus...

Page 12: ...iently tightened or gasket 11 is missing or worn from multiple uses Clean or replace the seat 10 and gasket 11 The gasket must be replaced whenever you remove the seat from the gun Tighten nut 7 or re...

Page 13: ...pring is in position Replace o ring 22 Do not immerse piston in solvent Spray Pattern Troubleshooting Problem Cause Solution Fluttering spray Insufficient fluid supply Air in paint supply line Adjust...

Page 14: ...emoving it from the gun If the needle is bent it must be re placed 7 Pull the needle assembly 12 straight out the front of the gun Remove the o rings 31 from the fluid needle 12 8 Remove the gasket 11...

Page 15: ...ed or replaced to avoid fluid leakage 1 2 2 2 3 3 3 3 3 5 Cutaway View 8 1 3 3 4 5 Torque to 20 25 ft lb 27 34 N m 6 6 Torque to 4 5 in lb 0 45 0 56 N m 7 Apply semi permanent anaerobic sealant 7 Tigh...

Page 16: ...1 12 31 15 14 2 3 5 6 4 18 20 19 17 16 12 Ref 22 21 23 T 25 26 14 1 13 1 2 2 2 3 3 3 3 3 3 3 4 5 Used on non circulating guns only 8 1 32 6 7 8 Apply semi permanent anaerobic sealant 8 Tighten cap 18...

Page 17: ...tall a new gas ket may result in fluid leaking into the air chamber 6 Install the o rings 31 on the fluid needle assem bly 12 Lubricate with light weight oil CAUTION Be sure to keep the needle straigh...

Page 18: ...1 1 241468 NEEDLE ASSEMBLY 3 16 in plastic ball used with Part No 241469 includes item 31 1 13 114134 GASKET polyethylene 1 14 114135 SCREW cap socket head M5 x 0 8 45 mm long 4 15 114136 SCREW cap so...

Page 19: ...1 12 31 15 14 2 3 5 6 4 18 20 19 17 16 12 Ref 22 21 23 25 26 14 1 13 32 1 1 1 1 Model 233670 gun uses a different tip 9 tip nut 7 and a gasket 8 and the seat 10 does not include a diffuser Model 23367...

Page 20: ...stainless steel Part No 241162 only 2 109 101970 PLUG pipe 1 4 18 ptf stainless steel not shown install one in the fluid outlet port in non circulating applications 3 8673A 101 105 103 107 1 Flats mus...

Page 21: ...GG0511 12 13 300 325 GG0611 0 013 0 330 2 2 5 50 63 0 18 0 69 GG0113 4 4 5 100 113 GG0213 6 6 5 150 163 GG0313 8 8 5 200 213 GG0413 10 10 5 250 263 GG0513 12 13 300 325 GG0613 14 15 350 375 GG0713 Flo...

Page 22: ...15 GG0223 6 6 5 150 163 GG0323 8 8 5 200 213 GG0423 10 10 5 250 263 GG0523 12 13 300 325 GG0623 14 15 350 375 GG0723 16 17 400 425 GG0823 18 19 450 475 GG0923 Orifice Fan Width Flow Rate Part No Orifi...

Page 23: ...213 GG0435 10 10 5 250 263 GG0535 12 13 300 325 GG0635 14 15 350 375 GG0735 16 17 400 425 GG0835 18 19 450 475 GG0935 22 23 550 575 GG1135 24 25 600 625 GG1235 Orifice Fan Width Flow Rate Part No Ori...

Page 24: ...0 625 GG1251 28 29 700 725 GG1451 0 053 1 35 10 10 5 250 263 3 02 11 4 GG0553 0 055 1 40 8 8 5 200 213 3 25 12 3 GG0455 10 10 5 250 263 GG0555 12 13 300 325 GG0655 28 29 700 725 GG1455 Orifice Fan Wid...

Page 25: ...GG0669 Orifice Fan Width Flow Rate Part No Orifice Size Fan Width Flow Rate Part No 0 071 1 80 8 8 5 200 213 5 41 20 5 GG0471 10 10 5 250 263 GG0571 12 13 300 325 GG0671 16 17 400 425 GG0871 28 29 700...

Page 26: ...18 400 460 182821 0 023 0 584 8 10 200 250 182423 0 584 10 12 250 300 182523 12 14 300 350 182623 14 16 350 400 182723 16 18 400 460 182823 0 025 0 635 8 10 200 250 182425 0 635 10 12 250 300 182525 1...

Page 27: ...outlet 107142 1 2 npt m x f inlet outlet In line Fluid Filter 210500 5000 psi 35 MPa 350 bar Maximum Working Pressure 100 mesh Fits onto the gun s fluid connector 1 4 18 npsm Includes the parts shown...

Page 28: ...a new gun with a 6 ft 1 8 m 1 4 in 6 3 mm OD cylinder air line and a 019 tip These val ues will vary slightly with use and with variations in equipment Cylinder air pressure psi MPa bar Fluid pressur...

Page 29: ...308813 29 Notes...

Page 30: ...olds 241161 and 241162 8576A 5 23 in 139 7 mm 2 0 in 50 8 mm 3 86 in 98 0 mm 8581A 3 0 in 76 2 mm 2 125 in 54 mm 8722A 0 187 in 4 8 mm 0 805 in 20 5 mm 0 4 in 10 2 mm Two M5 x 0 8 x 0 25 in 6 3 mm hol...

Page 31: ...1 9 mm 3 5 in 88 9 mm 2 25 in 57 2 mm TI1397A 1 25 in 32 mm 2 13 in 54 mm Two M5 x 0 8 ISO H holes 0 25 in 6 35 mm deep 0 4 in 10 2 mm 1 375 in 35 mm TI1397A 0 805 in 20 4 mm 0 92 in 23 37 mm 0 437 in...

Page 32: ...ch of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or proper...

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