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11

307–636

Operation

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.

NOTE: Contact your Graco distributor for information
on training aids available from Graco.

To Operate the Pump

Be sure the air regulators and bleed–type master air
valve are closed. 

DO NOT INSTALL THE SPRAY TIP

YET!

Fill the pail (50) with fluid. Open the bleed–type master
air valve (L) in the main air line, then open the gun air
regulator (B). Hold a metal part of the spray gun (70)
firmly to the side of a grounded metal pail and trigger
the gun. Open the pump’s bleed–type master air valve
(J). Slowly open the pump air regulator (K) until the
pump starts. Allow the pump to cycle slowly until all the
air is pushed out of the fluid lines. Release the gun
trigger and lock the trigger safety; the pump will stall
against the pressure.

With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump will start and
stop as the spray gun is triggered and released.

Relieve the pressure, then install the spray tip in the
gun (see manual 308–640, supplied).

Use the pump air regulator (K) to control the pump
speed and fluid pressure. Always use the lowest
pressure necessary to achieve the desired results.
Higher pressures waste fluid and cause premature
wear of the pump packings and spray tip.

Keep the wet–cup filled with Graco Throat Seal Liquid
(TSL) or other compatible solvent, to help prolong the
packing life.

Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump acceler-
ates quickly, or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, refill the
supply container and prime the pump and lines with
fluid, being sure to eliminate all air from the fluid sys-
tem, or flush the pump as described in “Shutdown and
Care”.

AA2000 Spray Gun Operation

Refer to the OPERATION section of manual 308–640,
supplied, for installing the spray tip, adjusting the spray
pattern and using the AA Plus Gun.

Control the air pressure to the gun with the gun air
regulator (B).

Control the fluid pressure to the gun with the fluid
regulator, if used. Otherwise, adjust the air pressure to
the pump motor to control fluid pressure.

Shutdown and Care

Relieve the pressure whenever you shut off the
pump. Stop the pump at the bottom of its stroke to
keep fluid from drying on the exposed displacement
rod and damaging throat packings.

Always flush the pump with a compatible solvent
before the fluid can dry on the displacement rod, and
at the end of each day. If you are pumping water–
based fluid, flush first with water and then with mineral
spirits to protect the pump parts. If you are pumping
oil–based fluids, flush with mineral spirits only.

Relieve pressure and leave the mineral spirits in the
pump to prevent corrosion.

Manual Air Motor Lubrication

To lubricate the air motor manually, first relieve the
pressure
. Then remove the air inlet fitting from the
motor air inlet. Place 10–15 drops of oil in the inlet,
reinstall the air inlet fitting and apply air to the motor.
Do this daily for the best corrosion protection.

Summary of Contents for 230-978

Page 1: ...D AIRLESS 10 1 Ratio Monark Sprayers 950 psi 6 6 MPa 66 bar Maximum Fluid Working Pressure 95 psi 0 66 MPa 6 6 bar Maximum Air Working Pressure Model 230 998 Series B Includes pump and 5 gallon 19 lit...

Page 2: ...equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated sys...

Page 3: ...Always have the tip guard and the trigger guard on the gun when spraying Check the gun diffuser operation weekly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock th...

Page 4: ...ee of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do...

Page 5: ...5 307 636 Notes...

Page 6: ...Air compressor follow manufacturer s recommen dations 3 Air and fluid hoses use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity 4 Spray gun groun...

Page 7: ...air inlet and downstream from the pump air regulator K Install a second bleed valve L upstream from all other accessories to isolate the accessories for servicing Connect an air supply hose between t...

Page 8: ...Detail B of Fig 2 Install the regulator mounting bracket 75k on the regulator 75f using the two screws 75p and lockwashers 75q Mount the assembled regulator kit on the pail cover with the capscrew 75...

Page 9: ...D 75l 75m 75n Ref No 75 includes items 75a 75q G 75h 75b 75c 75a 70 9 H L INSTALL BLEED TYPE MASTER AIR VALVE J AT PUMP AIR IN LET DOWNSTREAM FROM ALL OTHER AIR ACCESSORIES AIR SUPPLY HOSE AIR SUPPLY...

Page 10: ...rt of the gun firmly to the side of a grounded metal pail and trigger the spray gun to relieve pressure 6 Lock the spray gun trigger safety 7 Open the drain valve connected to the fluid filter outlet...

Page 11: ...the fluid being pumped A dry pump will quickly accelerate to a high speed possibly damaging itself If your pump acceler ates quickly or is running too fast stop it immediately and check the fluid sup...

Page 12: ...1 35 36 37 38 5 REF 6 7 13 14 62 34 12 50 46 45 44 43 40 75m 75n 47 48 49 39 75j 75f 75a 75c 75b 75b 75h 75d 75e 75k 75l 75p 75q 19 14 21 REF 19 18 22 23 24 70 71 72 17 A A B B C C NOTE Corresponding...

Page 13: ...1 4 20 x 3 8 long 2 40 179 917 COVER pail 1 43 161 395 PIN pivot 1 4 6 3 mm dia 2 51 mm long 2 44 204 535 HANDLE latch cover 2 45 204 534 HOOK latch cover 2 46 158 223 WASHER steel 2 REF NO PART NO DE...

Page 14: ...3 8 lpm delivery Air consumption approx 15 scfm 0 43 m3 min at 1 gpm 3 8 lpm flow rate at 95 psi 660 kPa 6 6 bar air pressure Air inlet size 1 2 npt f use 1 2 ID air hose Fluid filter 60 mesh 250 mic...

Page 15: ...15 307 636 Notes...

Page 16: ...forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or...

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