Graco 224200 Instructions-Parts List Manual Download Page 8

8            308131

Installation

Connect the Exhaust Tube

Press the exhaust tube (provided) onto the barbed
adapter on the bottom of the gun handle. Secure the
tube with the clamp provided. Refer to page 34.

Connect the Fluid Line 

(Refer to Fig. 1, page 6)

1.

Before connecting the fluid line (N), blow it out with
air and flush it with solvent. Use solvent which is
compatible with the fluid to be sprayed.

2.

Install a fluid regulator (M) on the fluid line to
control fluid pressure to the gun.

3.

Install a fluid filter (K) and drain valve (U) at the
pump outlet.

WARNING

PRESSURIZED EQUIPMENT HAZARD
The fluid drain valve (U) is required in your system
to assist in relieving fluid pressure in the displace-
ment pump, hose and gun; triggering the gun to
relieve pressure may not be sufficient. Install a
drain valve close to the pump’s fluid outlet. The
drain valve reduces the risk of serious injury,
including splashing in the eyes or on the skin.

4.

Connect the fluid line to the 3/8–18.6(m) gun fluid
inlet (W).

5.

Before running any paint through the spray gun,
flush it out with a compatible solvent.

Ground the System

WARNING

FIRE, EXPLOSION, AND 
ELECTRIC SHOCK HAZARD
When operating the electrostatic device,
any ungrounded objects in the spray
area (such as people, containers, tools,
etc.) can become electrically charged.
Improper grounding can result in static
sparking, which can cause a fire, explo-
sion, or electric shock. Follow the
grounding instructions below.

The following are minimum grounding requirements for
a basic electrostatic system. Your system may include
other equipment or objects which must be grounded.
Check your local electrical code for detailed grounding
instructions. Your system must be connected to a true
earth ground.

1.

Pump: ground the pump by connecting a ground
wire and clamp as described in your separate
pump instruction manual.

2.

Air compressors and hydraulic power supplies:
ground the equipment according to the manufac-
turer’s recommendations.

3.

Electrostatic Air Spray Gun: ground the gun by
connecting the Graco Electrically Conductive Air
Hose and connecting the air hose ground wire to a
true earth ground. Check the electrical grounding
of the gun as instructed on page 9.

4.

All air and fluid lines must be properly grounded.
Use only grounded hoses with a maximum of 500
feet (150 m) combined hose length to ensure
grounding continuity.

5.

All electric cables must be properly grounded.

6.

All persons entering the spray area: their shoes
must have conductive soles, such as leather, or
personal grounding straps must be worn. Rubber
or plastic soles are not conductive. The operator
must not wear gloves that insulate the hand from
the spray gun. The gloves must be conductive or
modified as shown in Fig. 3, page 11.

7.

Object being sprayed: keep the workpiece hangers
clean and grounded at all times. Contact points
must be sharp points or like knife edges.

8.

The floor of the spray area: must be electrically
conductive and grounded. Do not cover the floor
with cardboard or any non-conductive material
which would interrupt grounding continuity.

9.

Flammable liquids in the spray area: must be kept
in approved, grounded containers. Do not store
more than the quantity needed for one shift.

10. All electrically conductive objects or devices in the

spray area: including fluid containers and wash
cans, must be properly grounded.

Summary of Contents for 224200

Page 1: ...NSTRUCTIONS PARTS LIST INSTRUCTIONS This manual contains important warnings and information READ AND KEEP FOR REFERENCE Model PRO 4500sc Electrostatic Air Spray Gun 85 kV MANUAL GUN 100 psi 7 bar 0 7...

Page 2: ...2 308131...

Page 3: ...Resistance 21 Test Resistor Stud Resistance 21 Service 22 Prepare the Gun for Service 22 Air Cap Nozzle Resistor Stud Replacement 22 Electrode Needle Replacement 23 Barrel Removal 24 Fluid Packing Rem...

Page 4: ...with a flash point equal to or greater than that of the fluid being sprayed To clean the exterior of the electrostatic equipment use solvents with a flash point higher than 100 F 38 C Use only non sp...

Page 5: ...is equipment is for professional use only Read all the instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usa...

Page 6: ...Filter 20 micron P Air Supply Line Shutoff Valve Q Air Hose Ground Wire R Graco Electrically Conductive Air Hose S Electrostatic Spray Gun T Air Line Drain Valve U Fluid Drain Valve V Gun Air Inlet W...

Page 7: ...aust will decrease the op erating efficiency of the electrostatic system Air ex haust velocity of 100 ft min 31 linear meters minute should be sufficient Connect the Air Line Refer to Fig 1 WARNING EL...

Page 8: ...ects which must be grounded Check your local electrical code for detailed grounding instructions Your system must be connected to a true earth ground 1 Pump ground the pump by connecting a ground wire...

Page 9: ...y gun and air hose 2 Turn the ES ON OFF Lever to OFF See Fig 4 page 12 for the location of the lever 3 Turn off the air and fluid supply to the gun The fluid hose must not have any fluid in it 4 Make...

Page 10: ...10 308131 Notes...

Page 11: ...rating Checklist Check the following list daily before starting to operate the system to help ensure safe efficient operation ____ 1 All the operators are properly trained to safely operate an electro...

Page 12: ...ozzle and air cap Install the air cap and fluid nozzle into the gun barrel as instructed in Air Cap Nozzle Resistor Stud Replacement page 22 Operating the Spray Gun WARNING PRESSURIZED EQUIPMENT HAZAR...

Page 13: ...effect of the atomiz ing air valve adjustment on the air cap air flow 8 Adjust the pattern width with the fan air valve 43c Atomizing Air Valve Adjustment 0 10 20 30 40 50 60 70 80 90 100 0 00 0 50 1...

Page 14: ...leaning to prevent fluid from running into the air passages See Fig 7 Hang the gun with its nozzle pointing down when it is not being used as shown in Fig 6 Clean all parts with a non conductive compa...

Page 15: ...ut until it is snug allowing the air cap to turn with resistance 5 Test gun resistance as instructed on page 20 Flush the Spray Gun WARNING ELECTRIC SHOCK HAZARD To reduce the risk of fire explosion o...

Page 16: ...en Improper spray pattern There is fluid build up on the air cap partially clogged horn holes or full air pressure from the clean horn hole forces the fan pattern toward the clogged end Clean the air...

Page 17: ...the fluid An improper thinner is being used Use the proper thinner Excessive spray fog The air pressure is too high Reduce the air cap air pressure by closing the atomizing air valve more or decreas i...

Page 18: ...ternator is not operating Check if the ES ON OFF lever is ON 1 Check the air supply to the gun Check for dirt or moisture in the turbine See page 28 The gun resistance is faulty Check the gun resistan...

Page 19: ...alternator Increase the air pressure to the gun Faulty turbine alternator Replace the turbine alternator See page 28 Improper distance between gun and workpiece Adjust the spraying distance to 8 12 i...

Page 20: ...the electrical tests unless The gun has been removed from the hazardous area Or all spraying devices in the hazardous area are turned off ventilation fans in the hazardous area are operating and ther...

Page 21: ...ly before installing the power supply back into the gun Fig 9 18 EE A B TI0378 Test Resistor Stud Resistance See Fig 10 Remove the resistor stud 22 See Air Cap Nozzle Resistor Stud Replacement page 22...

Page 22: ...TION Hold the front end of the gun up and trigger the gun while removing the nozzle and resistor stud to help drain the gun and prevent any paint or solvent left in the gun from entering the air passa...

Page 23: ...page 22 2 Remove the air cap nozzle and resistor stud as instructed on page 22 3 Unscrew and remove the electrode needle 20 with the multi tool 62 Hold the fluid rod end to prevent it from turning Se...

Page 24: ...tube See Fig 14 3 Using the wrench 63 supplied loosen the three socket head cap screws 5 4 Hold the gun handle 7 with one hand and pull the barrel 3 straight away from the handle to remove it See Fig...

Page 25: ...osen the trigger screws 4 far enough to re move the trigger 13 4 Remove the needle assembly 28 using the multi tool 62 See Fig 16 CAUTION Clean all parts in non conductive solvent compatible with the...

Page 26: ...packing 28e and housing 28a on the fluid rod 28b as shown in Fig 17 4 Lightly tighten the packing nut 28c The packing nut is properly tightened when there is 2 lbs 9 N of drag force when sliding the...

Page 27: ...21 If needed replace the power supply Before installing the power supply inspect the seal 18e for any damage or swelling replace it if necessary Make sure the gaskets pads 18a 18f are in place 5 Lubr...

Page 28: ...The resistance should be infinite If the resistance is not infinite replace the alternator 6 Connect the 3 wire connector to the 3 prongs in the power supply Push the alternator 37 onto the power supp...

Page 29: ...ave spring 43f can be removed if necessary 5 Clean all the parts and inspect them for wear or damage 6 When reassembling the fan air valve 43 lubricate the o rings 43e and the threads on the adjust me...

Page 30: ...ant to the sleeve 45d external threads Turn the sleeve in with the sleeve stop 45e until it bottoms out then back it out 1 8 turn CAUTION Do not allow Loctite to get onto the stem 45a during assembly...

Page 31: ...ack of the gun handle 7 If the u cup 42 was removed install the air valve shaft 39 before installing the u cup Install the u cup with its lips facing into the gun handle 7 Install the fluid adjustment...

Page 32: ...arts Excessive lubricant on the o ring 36 can be pushed into the gun air pas sage and blemish the finish on the workpiece 6 Install the regulator disk 46 in the valve 38 with its bevelled side facing...

Page 33: ...308131 33 Notes...

Page 34: ...14 9 66 67 17 16 33 19 15 41 39 44 45c 46 38 36 47 32 26 24 30 REF 40 42 10 29 12 45d 45b 45a 6 4 13 31 19 7 23 49 0601 28f 28g 45e 12 16 13 80 79 33 Part No 224400 Only Item 18 includes items 18a to...

Page 35: ...KING needle 1 28f 178409 PACKING fluid 1 Ref No Part No Description Qty 28g 111504 O RING fluoroelastomer 1 28h 111316 O RING fluoroelastomer 1 29 102982 O RING Viton 1 30 185111 SPRING compression 1...

Page 36: ...f left hand thread 235068 6 ft 1 8 m 235069 15 ft 5 m 235070 25 ft 8 m 235071 36 ft 11 m 235072 50 ft 15 m 235073 75 ft 23 m 235074 100 ft 30 5 m Air Swivel Fitting 236129 100 psi 7 bar 0 7 MPa Maxim...

Page 37: ...t Not for use in Hazardous areas Paint Probe 722860 Used with 722886 Paint Resistance Meter to measure resistance of paint Not for use in Hazardous areas Safety Warning Signs FM Approved Available at...

Page 38: ...ray Gun 1 223072 Conductive Air Hose 50 ft 15 25 m 1 206199 Air Regulator with Gauge 1 106149 Air Filter 1 158491 Hex Nipple 1 158212 Bushing 1 164672 Hex Red Nipple 1 Gun System 224640 With 25 ft 7 6...

Page 39: ...t cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Changes or modification to this equipment not ex pressly...

Page 40: ...rranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or an...

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