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Warning

High Pressure Spray Can Cause Serious Injury. For Professional Use Only. 

Observe All Warnings. Read and understand all instruction manuals before operating equipment.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure. Spray from the
gun, leaks or ruptured components can inject fluid through your skin
and into your body and cause extremely serious bodily injury, includ-
ing the need for amputation. Also, fluid injected or splashed into the
eyes or on the skin can cause serious damage.

Never point the spray gun at anyone or at any part of the body. Never
put hand or fingers over the spray tip. Never try to “blow back” fluid;
this is not an air spray system.

Always have the tip guard in place on the spray gun when spraying.

Always follow the 

Pressure Relief Procedure, right, before cleaning

or removing the spray tip or servicing any system equipment.

Never try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly before each
use.

Medical Alert––Airless Spray Wounds

If any fluid appears to penetrate your skin, get 

emergency medical

care at once. Do not treat as a simple cut. Tell the doctor exactly
what fluid was injected.

NOTE TO PHYSICIAN: Injection in the skin is a traumatic injury. It is
important to treat the injury surgically as soon as possible
. Do
not delay treatment to research toxicity. Toxicity is a concern with
some exotic coatings injected directly into the blood stream. Consulta-
tion with a plastic surgeon or reconstructive hand surgeon may be
advisable.

Spray Gun Safety Devices

Be sure all spray gun safety devices are operating properly before
each use. Do not remove or modify any part of the spray gun; this can
cause a malfunction and result in serious bodily injury.

Safety Latch

Whenever you stop spraying, even for a moment, always set the
safety latch in the closed or “safe” position, making the spray gun
inoperative. Failure to set the safety latch can result in accidental trig-
gering of the spray gun.

Trigger Guard

Never operate the spray gun with the trigger guard removed. This
guard helps prevent the gun from triggering accidentally if it is dropped
or bumped.

Diffuser

The spray gun diffuser breaks up spray and reduces the risk of fluid
injection when the tip is not installed. Check the diffuser operation
regularly. Follow the

 Pressure Relief Procedure, at right, then re-

move the spray tip. Aim the spray gun into a grounded metal pail,
holding the spray gun firmly to the pail. Using the lowest possible pres-
sure, trigger the spray gun. If the fluid emitted is not diffused into an
irregular stream, replace the diffuser immediately.

Tip Guard

Always have the tip guard in place on the spray gun while spraying.
The tip guard alerts you to the fluid injection hazard and helps reduce,
but does not prevent, the risk of accidentally placing your fingers or
any part of your body close to the spray tip.

Spray Tip

Use extreme caution when cleaning or changing spray tips. If the
spray tip clogs while spraying, engage the safety latch immediately.
Always follow the

 Pressure Relief Procedure and then remove the

spray tip to clean it.

Never wipe off build-up around the spray tip until pressure is fully re-
lieved and the safety latch is engaged.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection,
splashing in the eyes or on the skin, or injury from moving parts, al-
ways follow this procedure whenever you shut off the pump, when
checking or servicing any part of the spray system, when installing,
cleaning or changing spray tips, and whenever you stop spraying.

1. Engage the spray gun safety latch.

2. Shut off the air or hydraulic fluid to the pump.

3. Close the bleed-type master air valve (required in air-powered

systems).

4. Disengage the spray gun safety latch.

5. Hold a metal part of the spray gun firmly to the side of a grounded

metal pail, and trigger the gun to relieve pressure.

6. Engage the spray gun safety latch.

7. Open the drain valve  (required in your system), having a con-

tainer ready to catch the drainage.

8. Leave the drain valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely clogged, or that
pressure has not been fully relieved after following the steps above,
very slowly loosen the retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear the tip or hose.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers or other body parts.
When the pump is operating, the air motor piston (located behind the
air motor plates) moves. Therefore, never operate the pump with the
air motor plates removed. Before servicing the pump, follow the

 Pres-

sure Relief Procedure above to prevent the pump from starting acci-
dentally.

PLURAL COMPONENT MATERIALS

Be extremely cautious when handling plural component materials and
solvents used with them. Some are extremely toxic. See the 

WARN-

ING on the front cover. Read and follow the coating and solvent manu-

facturer’s safety precautions and warnings, including any regarding
protective clothing, eyewear, and respirator.

Summary of Contents for 222012

Page 1: ...Hazard Graco Inc does not manufacture or supply any of the reactive chemical materials that may be used in this equipment and is not responsible for their effects Because of the vast number of chemicals that could be used and their varying chemical reaction before using this equipment the buyer and the user should deter mine all facts relating to the materials used including any of the potential h...

Page 2: ... holding the spray gun firmly to the pail Using the lowest possible pres sure trigger the spray gun If the fluid emitted is not diffused into an irregular stream replace the diffuser immediately Tip Guard Always have the tip guard in place on the spray gun while spraying The tip guard alerts you to the fluid injection hazard and helps reduce but does not prevent the risk of accidentally placing yo...

Page 3: ...e hose supplier or manufacturer for the maximum resistance limits Use a resistance meter in the appropriate range for your hose to check the resistance If the resistance exceeds the recommended limits replace it immediately An ungrounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created by the high...

Page 4: ...n gle Damage to these parts may cause premature packing wear or leaking If either is worn or scratched replace it NOTE If replacing the sleeve 12 be sure to install it with the notched end up and replace the o ring 10 in the notch If the old sleeve is hard to remove con tact Graco Technical Assistance see back page 6 Unscrew the piston stud 20 from the displace ment rod 1 Remove the ball 13 shims ...

Page 5: ...ing re tainer and intake valve housing and screw the housing into the pump cylinder 11 Torque to 50 60 ft lb 70 80 N m 16 Torque the packing nut 2 to 50 60 ft lb 70 80 N m Fill the packing nut cavity with Throat Seal Liquid TSL 17 Screw the displacement rod 1 into the air motor connecting rod NOTE If the ground wire was disconnected before servicing be sure to reconnect it before operating the pum...

Page 6: ... Displacement Pump 222 015 Must be purchased separately Ref No Qty Ref No Qty 3 1 14 8 4 1 16 1 5 2 17 2 6 2 18 2 7 1 19 1 10 1 22 1 13 1 23 1 222 234 Repair Kit For Displacement Pump 222 017 Must be purchased separately Ref No Qty Ref No Qty 3 1 14 8 4 1 16 1 5 2 17 2 6 2 18 2 7 1 19 1 10 1 22 1 13 1 23 1 222 235 Repair Kit For Displacement Pump 222 019 Must be purchased separately Ref No Qty Ref...

Page 7: ...eparately n Keep these spare parts on hand to reduce down time Model 222 017 Series B REF NO PART NO DESCRIPTION QTY 1 181 660 ROD displacement sst 1 2 181 511 NUT packing cst 1 3 181 659 BEARING sleeve acetal 1 4 181 719 GLAND female cst 1 5 181 657 V PACKING UHMWPE 2 6 183 861 V PACKING r 2 7 181 720 GLAND male cst 1 10 109 115 O RING r 1 11 181 649 CYLINDER pump cst 1 12 181 508 SLEEVE cylinder...

Page 8: ...claim If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND...

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